Mazda CX 7. Manual — part 2
GENERAL INFORMATION
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HOW TO USE THIS MANUAL
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Range of Topics
• This manual contains procedures for performing all required service operations. The procedures are divided
into the following five basic operations:
— Removal/Installation
— Disassembly/Assembly
— Replacement
— Inspection
— Adjustment
• Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of
parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted.
Service Procedure
Inspection, adjustment
• Inspection and adjustment procedures are
divided into steps. Important points regarding the
location and contents of the procedures are
explained in detail and shown in the illustrations.
49 H002 671
49 H032 322
49 1232 670A
SHOWS PROCEDURE ORDER
FOR SERVICE
Fluid Pressure Inspection
1. Assemble the SSTs as shown in the figure.
Tightening torque
SHOWS TIGHTENING
TORQUE
SPECIFICATIONS
Caution
Connect the gauge set from under
the vehicle to prevent contact with
the drive belt and the cooling fan.
39—49 N·m {4.0—5.0 kgf·m, 29—36 ft·lbf}
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GENERAL INFORMATION
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Repair procedure
1. Most repair operations begin with an overview illustration. It identifies the components, shows how the parts fit
together, and describes visual part inspection. However, only removal/installation procedures that need to be
performed methodically have written instructions.
2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview
illustration. In addition, symbols indicating parts requiring the use of special service tools or equivalent are also
shown.
3. Procedure steps are numbered and the part that is the main point of that procedure is shown in the illustration
with the corresponding number. Occasionally, there are important points or additional information concerning a
procedure. Refer to this information when servicing the related part.
GREASEGREASE
GREASEGREASE
INDICATES RELEVANT
REFERENCES THAT NEED
TO BE FOLLOWED DURING
INSTALLATION
SHOWS SPECIAL
SERVICE TOOL (SST)
FOR SERVICE OPERATION
SHOWS SPECIAL
SERVICE TOOL (SST)
NO.
SHOWS TIGHTENING
TORQUE
SPECIFICATIONS
SHOWS PROCEDURE ORDER
FOR SERVICE
SHOWS APPLICATION
POINTS OF GREASE, ETC.
SHOWS EXPENDABLE PARTS
SHOWS DETAILS
SHOWS TIGHTENING
TORQUE UNITS
KNUCKLE
UPPER TRAILING LINK
LOWER TRAILING LINK
SST
SST
SST
SST
R
R
R
R
9
2
1
4
5
3
6
1
2
8
7
12
10
11
N·m {kgf·m, ft·lbf}
118—156 {12.0—16.0, 87—115}
94—116 {9.5—11.9, 69—86}
44—60 {4.4—6.2, 32—44}
43—56 {4.3—5.8, 32—41}
49 T028 304
49 T028 305
49 T028 303
Procedure
"Removal/Installation"
Portion
"Inspection After
Installation" Portion
INSTALL THE PARTS BY
PERFORMING STEPS
1 3 IN REVERSE ORDER
SHOWS REFERRAL
NOTES FOR SERVICE
SHOWS REFERRAL
NOTES FOR
SERVICE
LOWER TRAILING LINK, UPPER TRAILING LINK REMOVAL/INSTALLATION
1. Jack up the rear of the vehicle and support it with safety stands.
2. Remove the undercover. (See 01-10-4 Undercover Removal)
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
5. Inspect the rear wheel alignment and adjust it if necessary.
SHOWS SERVICE
ITEM (S)
1
Split pin
2
Nut
3
Lower trailing link ball joint
4
(See 02-14-5 Lower Trailing Link Ball Joint Removal Note)
Bolt
5
Lower trailing link
6
Dust boot (lower trailing link)
7
Split pin
8
Nut
9
Upper trailing link ball joint
(See 02-14-5 Upper Trailing Link Ball Joint Removal Note)
10
Nut
11
Upper trailing link
12
Dust boot (upper trailing link)
Lower Trailing Link Ball Joint, Upper Trailing Link
Ball Joint Removal Note
Remove the ball joint using the SSTs.
—
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Symbols
• There are eight symbols indicating oil, grease, fluids, sealant, and the use of SST or equivalent. use. These
symbols show application points or use of these materials during service.
Advisory Messages
• You will find several Warnings, Cautions, Notes, Specifications and Upper and Lower Limits in this
manual.
Warning
• A Warning indicates a situation in which serious injury or death could result if the warning is ignored.
Caution
• A Caution indicates a situation in which damage to the vehicle or parts could result if the caution is ignored.
Note
• A Note provides added information that will help you to complete a particular procedure.
Specification
• The values indicate the allowable range when performing inspections or adjustments.
Upper and lower limits
• The values indicate the upper and lower limits that must not be exceeded when performing inspections or
adjustments.
Symbol
Meaning
Kind
Apply oil
New appropriate
engine oil or gear
oil
Apply brake fluid
New appropriate
brake fluid
Apply automatic
transaxle/
transmission fluid
New appropriate
automatic
transaxle/
transmission fluid
Apply grease
Appropriate
grease
Apply sealant
Appropriate
sealant
Apply petroleum
jelly
Appropriate
petroleum jelly
Replace part
O-ring, gasket,
etc.
Use SST or
equivalent
Appropriate tools
OIL
BRAKE
FLUID
A
ATF
TF
GREASEGREASE
SEALANT
P
R
SST
GENERAL INFORMATION
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Troubleshooting Procedure
Basic flow of troubleshooting
DTC troubleshooting flow (on-board diagnostic)
• Diagnostic trouble codes (DTCs) are important hints for repairing malfunctions that are difficult to simulate.
Perform the specific DTC diagnostic inspection to quickly and accurately diagnose the malfunction.
• The on-board diagnostic function is used during inspection. When a DTC is shown specifying the cause of a
malfunction, continue the diagnostic inspection according to the items indicated by the on-board diagnostic
function.
Diagnostic index
• The diagnostic index lists the symptoms of specific malfunctions. Select the symptoms related or most closely
relating to the malfunction.
Quick diagnosis chart (If mentioned)
• The quick diagnosis chart lists diagnosis and inspection procedures to be performed specifically relating to the
cause of the malfunction.
Symptom troubleshooting
• Symptom troubleshooting quickly determines the location of the malfunction according to symptom type.
CUSTOMER ARRIVES
DTC TABLE
DTC
NO WARNING LIGHT*
WITH SYMPTOM
CHECK DTC
IGNITION ON TEST, IDLING
TEST
WITHOUT DTC
DIAGNOSE BY SYMPTOM
(SYMPTOM TROUBLESHOOTING)
1. DIAGNOSTIC INDEX
2. QUICK DIAGNOSIS CHART
(IF MENTIONED)
3. SYMPTOM
TROUBLESHOOTING
*: INDICATOR LIGHTS AND WARNING
LIGHTS THAT INDICATE MALFUNCTIONS
DTC
TROUBLESHOOTING
FLOW
DIAGNOSE BY DTC
(ON-BOARD DIAGNOSTIC)
WARNING LIGHT*
ON/FLASHING
CHECK FOR
PRIORITIZED DTC
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