Mazda CX 7. Manual — part 340
ON-BOARD DIAGNOSTIC [INSTRUMENT CLUSTER]
09-02E–1
09-02E
09-02E ON-BOARD DIAGNOSTIC [INSTRUMENT
CLUSTER]
DTC INSPECTION
[INSTRUMENT CLUSTER] . . . . . . . . . . 09-02E–1
DTC TABLE
[INSTRUMENT CLUSTER] . . . . . . . . . . 09-02E–1
DTC B1202
[INSTRUMENT CLUSTER] . . . . . . . . . . 09-02E–2
DTC B1204
[INSTRUMENT CLUSTER] . . . . . . . . . . 09-02E–3
DTC B1342
[INSTRUMENT CLUSTER] . . . . . . . . . . 09-02E–5
DTC B2477
[INSTRUMENT CLUSTER] . . . . . . . . . . 09-02E–5
DTC U2064
[INSTRUMENT CLUSTER] . . . . . . . . . . 09-02E–6
Diagnostic Procedure . . . . . . . . . . . . . . 09-02E–6
End of Toc
WM: INSTRUMENTATION/DRIVER INFO
DTC INSPECTION[INSTRUMENT CLUSTER]
id0902e8840000
1. Connect the M-MDS to the DLC-2.
2. After the vehicle is identified, select the following
items from the initialization screen of the M-MDS.
When using the IDS (notebook PC)
• Select the “Toolbox” tab.
• Select “Self Test”.
• Select “Module”.
• Select “HEC”.
When using the PDS (pocket PC)
• Select “Module Tests”.
• Select “HEC”.
• Select “Self Test”.
3. Verify the DTC according to the directions on the
screen.
• If any DTCs are displayed, perform troubleshooting according to the corresponding DTC inspection.
4. After completion of repairs, clear all DTCs stored in the instrument cluster.
End Of Sie
DTC TABLE[INSTRUMENT CLUSTER]
id0902e8840100
End Of Sie
DLC-2
acxuuw00002075
DTC
Malfunction location
Freeze
frame data
Page
B1202
Fuel gauge sender unit circuit malfunction (open circuit)
—
(See 09-02E-2 DTC
B1202[INSTRUMENT
CLUSTER].)
B1204
Fuel gauge sender unit circuit malfunction (short to GND)
—
(See 09-02E-3 DTC
B1204[INSTRUMENT
CLUSTER].)
B1342
Instrument cluster malfunction
—
(See 09-02E-5 DTC
B1342[INSTRUMENT
CLUSTER].)
B2477
Configuration error
—
(See 09-02E-5 DTC
B2477[INSTRUMENT
CLUSTER].)
U0073
CAN system communication error
—
(See 09-02D-2 MULTIPLEX
COMMUNICATION
SYSTEM[MULTIPLEX
COMMUNICATION SYSTEM].)
U0100
Communication error to PCM
×
U0101
Communication error to TCM
×
U0114
Communication error to AWD control module
×
U0121
Communication error to DSC HU/CM
×
U0140
Communication error to BCM
×
U0151
Communication error to SAS control module
×
U0214
Communication error to keyless control module
×
U2023
Abnormal message from other module
×
U2064
Warning light illumination request signal from other modules
×
(See 09-02E-6 DTC
U2064[INSTRUMENT
CLUSTER].)
1871-1U-06B(09-02E).fm 1 ページ 2006年3月15日 水曜日 午前11時40分
ON-BOARD DIAGNOSTIC [INSTRUMENT CLUSTER]
09-02E–2
DTC B1202[INSTRUMENT CLUSTER]
id0902e8840200
Diagnostic procedure
DTC B1202
Fuel gauge sender unit circuit malfunction (open circuit)
DETECTION
CONDITION
• The resistance between instrument cluster and fuel gauge sender unit is more than 600 ohms for 5 s.
POSSIBLE
CAUSE
• Open circuit in wiring harness between instrument cluster and fuel gauge sender unit
• Fuel gauge sender unit malfunction
• Instrument cluster malfunction
STEP
INSPECTION
ACTION
1
INSPECT FUEL GAUGE
• Perform the check code 23 inspection.
• Is there any malfunction?
Yes
Replace the instrument cluster.
No
Go to the next step.
2
INSPECT INSTRUMENT CLUSTER
CONNECTOR
• Turn the ignition switch to the LOCK position.
• Disconnect the instrument cluster connector.
• Inspect the instrument cluster connector
terminals for poor connection (such as
damaged/pulled-out pins, and corrosion).
• Is there any malfunction?
Yes
Repair or replace the malfunctioning part.
No
Go to the next step.
3
INSPECT FUEL GAUGE SENDER UNIT
CONNECTOR
• Turn the ignition switch to the LOCK position.
• Disconnect the fuel gauge sender unit and
fuel gauge sender sub-unit connectors.
• Inspect the fuel gauge sender unit and fuel
gauge sender sub-unit connector terminals
for poor connection (such as damaged/
pulled-out pins, and corrosion).
• Is there any malfunction?
Yes
Repair or replace the malfunctioning part.
No
Go to the next step.
2U
A
C
2W
B
A
FUEL GAUGE SENDER UNIT
FUEL GAUGE SENDER SUB-UNIT
AWD
2WD
INSTRUMENT CLUSTER
A
B
A
B
C
D
FUEL GAUGE SENDER
UNIT WIRING HARNESS-
SIDE CONNECTOR
FUEL GAUGE SENDER SUB-
UNIT WIRING HARNESS-
SIDE CONNECTOR
INSTRUMENT CLUSTER WIRING
HARNESS-SIDE CONNECTOR
2A
2B
2C
2D
2E
2F
2G
2H
2I
2J
2K
2L
2M
2N
2O
2P
2Q
2R
2S
2T
2U
2V
2W
2X
1871-1U-06B(09-02E).fm 2 ページ 2006年3月15日 水曜日 午前11時40分
ON-BOARD DIAGNOSTIC [INSTRUMENT CLUSTER]
09-02E–3
09-02E
End Of Sie
DTC B1204[INSTRUMENT CLUSTER]
id0902e8840300
4
INSPECT WIRING HARNESS
• Turn the ignition switch to the LOCK position.
• Inspect for continuity between following
terminals:
2WD
— Instrument cluster terminal 2U — fuel
gauge sender unit terminal A (wiring
harness-side)
— Instrument cluster terminal 2W — fuel
gauge sender unit terminal C (wiring
harness-side)
AWD
— Instrument cluster terminal 2U — fuel
gauge sender unit terminal A (wiring
harness-side)
— Fuel gauge sender unit terminal C — fuel
gauge sender sub-unit terminal A (wiring
harness-side)
— Instrument cluster terminal 2W — fuel
gauge sender sub-unit terminal B (wiring
harness-side)
• Is there continuity?
Yes
Inspect the fuel gauge sender unit and fuel gauge sender
sub-unit (AWD).
• Repair or replace if necessary.
No
Repair or replace the wiring harness.
STEP
INSPECTION
ACTION
DTC B1204
Fuel gauge sender unit circuit malfunction (short to GND)
DETECTION
CONDITION
• The resistance between instrument cluster and fuel gauge sender unit is less than 6 ohms for 5 s.
POSSIBLE
CAUSE
• Short to GND in wiring harness between instrument cluster and fuel gauge sender unit
• Wiring harness between instrument cluster and fuel gauge sender unit short each other
• Fuel gauge sender unit malfunction
• Instrument cluster malfunction
2U
A
C
2W
B
A
FUEL GAUGE SENDER UNIT
FUEL GAUGE SENDER SUB-UNIT
AWD
2WD
INSTRUMENT CLUSTER
A
B
A
B
C
D
FUEL GAUGE SENDER
UNIT WIRING HARNESS-
SIDE CONNECTOR
FUEL GAUGE SENDER SUB-
UNIT WIRING HARNESS-
SIDE CONNECTOR
INSTRUMENT CLUSTER WIRING
HARNESS-SIDE CONNECTOR
2A
2B
2C
2D
2E
2F
2G
2H
2I
2J
2K
2L
2M
2N
2O
2P
2Q
2R
2S
2T
2U
2V
2W
2X
1871-1U-06B(09-02E).fm 3 ページ 2006年3月15日 水曜日 午前11時40分
ON-BOARD DIAGNOSTIC [INSTRUMENT CLUSTER]
09-02E–4
Diagnostic procedure
End Of Sie
STEP
INSPECTION
ACTION
1
INSPECT FUEL GAUGE
• Perform the check code 23 inspection.
• Is there any malfunction?
Yes
Replace the instrument cluster.
No
Go to the next step.
2
INSPECT INSTRUMENT CLUSTER
CONNECTOR
• Turn the ignition switch to the LOCK position.
• Disconnect the instrument cluster connector.
• Inspect the instrument cluster connector
terminals for poor connection (such as
damaged/pulled-out pins, and corrosion).
• Is there any malfunction?
Yes
Repair or replace the malfunctioning part.
No
Go to the next step.
3
INSPECT FUEL GAUGE SENDER UNIT
CONNECTOR
• Turn the ignition switch to the LOCK position.
• Disconnect the fuel gauge sender unit and
fuel gauge sender sub-unit connectors.
• Inspect the fuel gauge sender unit and fuel
gauge sender sub-unit connector terminals
for poor connection (such as damaged/
pulled-out pins, and corrosion).
• Is there any malfunction?
Yes
Repair or replace the malfunctioning part.
No
Go to the next step.
4
INSPECT WIRING HARNESS
• Turn the ignition switch to the LOCK position.
• Inspect for continuity between following
terminals:
2WD
— Instrument cluster terminal 2U (wiring
harness-side) — body GND
— Instrument cluster terminal 2W (wiring
harness-side) — body GND
AWD
— Instrument cluster terminal 2U (wiring
harness-side) — body GND
— Instrument cluster terminal 2W (wiring
harness-side) — body GND
— Fuel gauge sender unit terminal C (wiring
harness-side) — body GND
• Is there continuity?
Yes
Repair or replace the wiring harness.
No
Go to the next step.
5
INSPECT WIRING HARNESS
• Turn the ignition switch to the LOCK position.
• Inspect for continuity between following
terminals:
2WD
— Instrument cluster terminal 2U —
instrument cluster terminal 2W (wiring
harness-side)
AWD
— Instrument cluster terminal 2U —
instrument cluster terminal 2W (wiring
harness-side)
— Fuel gauge sender unit terminal A — fuel
gauge sender unit terminal C (wiring
harness-side)
— Fuel gauge sender sub-unit terminal A —
fuel gauge sender sub-unit terminal B
(wiring harness-side)
• Is there continuity?
Yes
Repair or replace the wiring harness.
No
Inspect the fuel gauge sender unit and fuel gauge sender
sub-unit (AWD).
• Repair or replace if necessary.
1871-1U-06B(09-02E).fm 4 ページ 2006年3月15日 水曜日 午前11時40分
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