Mazda CX-9 Grand Touring. Manual — part 329
DIAGNOSTIC PROCEDURE
NO.4 HARD TO START/LONG CRANK/ERRATIC START/ERRATIC CRANK (MZI-3.7)
DIAGNOSTIC PROCEDURE
POSSIBLE
CAUSE
Spark plug malfunction
Air leakage from intake-air system
Erratic signal from CKP sensor
Erratic signal from CMP sensor
Improper air/fuel mixture ratio control
Air cleaner restriction
Improper operation of electronic throttle control system
PCV valve malfunction
Inadequate fuel pressure
Purge solenoid valve malfunction
MAF sensor contamination
Incorrect MAF sensor GND voltage
Restriction in exhaust system
Pressure regulator malfunction (built-in fuel pump unit)
WARNING:
The following troubleshooting flow chart contains the fuel system diagnosis
and repair procedures. Read the following warnings before servicing the fuel
system:
Fuel vapor is hazardous. It can easily ignite, causing serious injury
and damage. Always keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause
serious injuries or death and damage. Fuel can also irritate skin and
eyes. To prevent this, always complete "BEFORE SERVICE
PRECAUTION" and "AFTER SERVICE PRECAUTION" described in this
manual.
(See BEFORE SERVICE PRECAUTION [MZI-3.7] .)
(See AFTER SERVICE PRECAUTION [MZI-3.7] .)
CAUTION:
Disconnecting/connecting quick release connector without cleaning it
may cause damage to fuel pipe and quick release connector. Always
clean quick release connector joint area before
disconnecting/connecting, and make sure that it is free of foreign
material.
2008 Mazda CX-9 Grand Touring
2008 ENGINE Symptom Troubleshooting (MZI-3.7) - Mazda CX-9
Microsoft
Sunday, November 15, 2009 10:10:04 AM
Page 22
© 2005 Mitchell Repair Information Company, LLC.
STEP
INSPECTION
RESULTS
ACTION
1
Inspect for the following:
Vacuum leakage
Proper fuel quality (such as proper
octane, contamination,
winter/summer blend)
Loose bands on intake-air system
Cracks on intake-air system parts
Intake-air system restriction (such
as air cleaner element, fresh air
duct.)
Are all items normal?
Yes
Go to the next step.
No
Service if necessary.
Repeat Step 1.
2
Connect the M-MDS to the DLC-2.
Turn the ignition switch to the ON
position (Engine off).
Retrieve any DTCs.
Are there any DTCs displayed?
Yes
DTC is displayed:
Go to the appropriate DTC inspection.
(See DTC TABLE [MZI-3.7] .)
No
No DTC is displayed:
Go to the next step.
3
Is engine overheating?
Yes
Go to symptom troubleshooting "No. 17
Cooling system concerns-Overheating".
(See NO.17 COOLING SYSTEM
CONCERNS-OVERHEATING [MZI-
3.7].)
No
Go to the next step.
4
Inspect the ignition coil related wiring
harness condition (intermittent open or
short circuit) for all cylinders.
Are wiring harness conditions normal?
Yes
Go to the next step.
No
Repair the wiring harnesses.
5
Inspect the spark plug conditions.
Is spark plug wet, covered with carbon or
grayish white?
Yes
Spark plug is wet or covered with carbon:
Inspect for fuel leakage from fuel injector.
Spark plug is grayish white:
Inspect the fuel injector for clogging.
No
Install the spark plugs on original cylinders.
Go to the next step.
6
Visually inspect the CKP sensor and
teeth of crankshaft pulley.
Are the CKP sensor and teeth of
crankshaft pulley normal?
Yes
Go to the next step.
No
Replace the malfunctioning part.
7
Remove and shake the PCV valve.
Does the PCV valve rattle?
Yes
Go to the next step.
No
Replace the PCV valve.
Inspect the electronic throttle control system
2008 Mazda CX-9 Grand Touring
2008 ENGINE Symptom Troubleshooting (MZI-3.7) - Mazda CX-9
Microsoft
Sunday, November 15, 2009 10:10:04 AM
Page 23
© 2005 Mitchell Repair Information Company, LLC.
8
Attempt to start engine at part throttle.
Does engine run smoothly at part
throttle?
Yes
operation.
(See ENGINE CONTROL SYSTEM
OPERATION INSPECTION [MZI-3.7].)
No
Go to the next step.
9
Install the fuel pressure gauge between
the fuel pipe and fuel distributor.
Short check connector terminal F/P to
body GND using a jumper wiring.
Turn the ignition switch to the ON
position.
Is fuel line pressure correct with ignition
switch ON?
(See FUEL LINE PRESSURE
INSPECTION [MZI-3.7] .)
Yes
Go to the next step.
No
Zero or low:
Inspect the fuel pump relay and the fuel
pump circuit.
Inspect the fuel line for clogging.
If there is no malfunction, replace the fuel
pump unit.
(See FUEL PUMP UNIT
REMOVAL/INSTALLATION [MZI-
3.7] .)
High:
Replace the fuel pump unit.
(See FUEL PUMP UNIT
REMOVAL/INSTALLATION [MZI-
3.7] .)
10
Is the fuel line pressure held after ignition
switch is turned off?
(See FUEL LINE PRESSURE
INSPECTION [MZI-3.7] .)
Yes
Go to the next step.
No
Inspect the fuel injector.
(See FUEL INJECTOR INSPECTION
[MZI-3.7] .)
If the fuel injector is normal, replace the fuel
pump unit.
(See FUEL PUMP UNIT
REMOVAL/INSTALLATION [MZI-
3.7] .)
11
Disconnect a vacuum hose from purge
solenoid valve and plug opening end of
vacuum hose.
Start engine.
Is starting condition improved?
Yes
Inspect if the purge solenoid valve is stuck
open.
No
Go to the next step.
12
Inspect the MAF sensor for following:
Contamination
MAF sensor terminal B voltage
(GND circuit)
Is there any contamination?
Yes
Repair or replace the malfunctioning part.
No
Go to the next step.
13
Visually inspect the exhaust system part.
Is there any deformed exhaust system
part?
Yes
Replace the suspected part.
No
Go to the next step.
Inspect the starting system.
Yes
Inspect for loose connectors or poor
2008 Mazda CX-9 Grand Touring
2008 ENGINE Symptom Troubleshooting (MZI-3.7) - Mazda CX-9
Microsoft
Sunday, November 15, 2009 10:10:04 AM
Page 24
© 2005 Mitchell Repair Information Company, LLC.
NO.5 ENGINE STALLS-AFTER START/AT IDLE [MZI-3.7]
NO.5 ENGINE STALLS-AFTER START/AT IDLE (MZI-3.7) DETECTION CONDITIONS AND
POSSIBLE CAUSES
14
(See STARTER INSPECTION [MZI-
3.7] .)
Is starting system normal?
terminal contact.
No
Repair or replace components as required.
15
Verify test results.
If normal, return to diagnostic index to service any additional symptoms.
(See SYMPTOM DIAGNOSTIC INDEX [MZI-3.7].)
If malfunction remains, inspect related Service Bulletins and/or On-line Repair
Information and perform repair or diagnosis.
If vehicle is repaired, troubleshooting completed.
If vehicle is not repaired or additional diagnostic information is not available,
Replace the PCM.
(See PCM REMOVAL/INSTALLATION [MZI-3.7] .)
5
ENGINE STALLS-AFTER START/AT IDLE
DESCRIPTION
Engine stops unexpectedly.
A/C system operation is improper
Air leakage from intake-air system parts
Purge solenoid valve malfunction
Improper operation of electronic throttle control system
No signal from CKP sensor due to sensor, related wire or wrong installation
Vacuum leakage
Engine overheating
Low engine compression
Erratic signal to ignition coil
Poor fuel quality
PCV valve malfunction
Air cleaner restriction
Restriction in exhaust system
Electrical connector disconnection
Open or short circuit in fuel pump body and related wiring harness
No battery power supply to PCM or poor GND
Inadequate fuel pressure
Fuel pump body mechanical malfunction
2008 Mazda CX-9 Grand Touring
2008 ENGINE Symptom Troubleshooting (MZI-3.7) - Mazda CX-9
Microsoft
Sunday, November 15, 2009 10:10:05 AM
Page 25
© 2005 Mitchell Repair Information Company, LLC.
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