Mazda Protege 5. Manual — part 244

CLUTCH

05–10–15

05–10

5. Measure the clutch disc runout using a dial

indicator.

•

If the runout exceeds the maximum, replace
the clutch disc.

Runout

0.7 mm {0.028 in} max.

End Of Sie

CLUTCH RELEASE COLLAR INSPECTION

A3U051016510W01

Caution

••••

Cleaning the clutch release collar with cleaning fluids or a steam cleaner can wash the grease out
of the sealed bearing.

1. Turn the collar while applying force in the axial

direction.

•

If the collar sticks or has excessive
resistance, replace it.

End Of Sie

PILOT BEARING INSPECTION

A3U051011501W01

1. Without removing the pilot bearing from the

flywheel, turn the bearing while applying force in
the axial direction.

•

If the bearing sticks or has excessive
resistance, replace it.

End Of Sie

FLYWHEEL INSPECTION

A3U051011500W01

1. Inspect the contact surface for scoring, cracks,

and burning.

2. Remove minor scoring or burning using emery

paper.

•

Repair if scoring or burning is major.

•

Replace if cracked.

3. Inspect the ring gear teeth for wear and damage.

•

If worn or damaged, replace the flywheel.

U3U51023

U3U51024

U3U51025

U3U51026

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CLUTCH

05–10–16

4. Install a dial indicator on the cylinder block.
5. Measure the flywheel runout using a dial

indicator.

•

If the runout exceeds the maximum, replace
the flywheel.

Runout

0.2 mm {0.008 in} max.

End Of Sie

X3U510WB1

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MANUAL TRANSAXLE [F25M-R]

05–15A–1

05–15A

05–15A MANUAL TRANSAXLE [F25M-R]

MANUAL TRANSAXLE [F25M-R]

LOCATION INDEX . . . . . . . . . . . . . . . . 05–15A–1

TRANSAXLE OIL

INSPECTION [F25M-R]. . . . . . . . . . . . . 05–15A–2

TRANSAXLE OIL

REPLACEMENT [F25M-R] . . . . . . . . . . 05–15A–2

OIL SEAL (DIFFERENTIAL) REPLACEMENT

[F25M-R] . . . . . . . . . . . . . . . . . . . . . . . . 05–15A–2

MANUAL TRANSAXLE (MTX)

REMOVAL/INSTALLATION [F25M-R] . 05–15A–4

Lower Arm Ball Joint Removal Note . . . 05–15A–5
No.4 Engine Mount Bracket

Removal Note . . . . . . . . . . . . . . . . . . . 05–15A–5

Manual Transaxle (MTX)

Removal Note . . . . . . . . . . . . . . . . . . . 05–15A–5

Manual Transaxle (MTX)

Installation Note . . . . . . . . . . . . . . . . . 05–15A–6

Engine Mount Member

Installation Note . . . . . . . . . . . . . . . . . 05–15A–6

End of Toc

MANUAL TRANSAXLE [F25M-R] LOCATION INDEX

A3U051501025W01

.

Z3U515W01

1

Transaxle oil
(See 05–15A–2 TRANSAXLE OIL INSPECTION
[F25M-R])
(See 05–15A–2 TRANSAXLE OIL REPLACEMENT
[F25M-R])

2

Oil seal (differential)
(See 05–15A–2 OIL SEAL (DIFFERENTIAL)
REPLACEMENT [F25M-R])

3

Manual transaxle
(See 05–15A–4 MANUAL TRANSAXLE (MTX)
REMOVAL/INSTALLATION [F25M-R])

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MANUAL TRANSAXLE [F25M-R]

05–15A–2

End Of Sie

TRANSAXLE OIL INSPECTION [F25M-R]

A3U051527001W01

Note

•

Park the vehicle on level ground.

1. Remove the oil level plug and the washer.
2. Verify that the oil is near the bottom of the plug

port within the range shown in the figure.

•

If the oil level is low, add the specified type of
oil to the bottom of the plug port through the
oil level plug hole.

Specified oil

Grade: API service GL-4 or GL-5
Viscosity: SAE 75W—90 (All season) or SAE

80W—90 (Above 10

°°°°

C {50

°°°°

F})

3. Install a new washer and the oil level plug.

Tightening torque

40—58 N·m {4.0—6.0 kgf·m, 29—43 ft·lbf}

End Of Sie

TRANSAXLE OIL REPLACEMENT [F25M-R]

A3U051527001W02

1. Remove the drain plug and the washer.
2. Drain the oil into a container.
3. Install a new washer and the drain plug.

Tightening torque

40—58 N·m {4.0—6.0 kgf·m, 29—43 ft·lbf}

4. Remove the oil level plug and the washer. Add

the specified amount and type of oil through the
oil level plug hole until the level reaches the
bottom of the oil level plug hole.

Specified oil

Grade: API service GL-4 or GL-5
Viscosity: SAE 75W—90 (All season) or SAE

80W—90 (Above 10

°°°°

C {50

°°°°

F})

Capacity (approximate quantity)

2.68 L {2.83 US qt, 2.36 Imp qt}

5. Install a new washer and the oil level plug.

Tightening torque

40—58 N·m {4.0—6.0 kgf·m, 29—43 ft·lbf}

End Of Sie

OIL SEAL (DIFFERENTIAL) REPLACEMENT [F25M-R]

A3U051527165W01

1. Drain the transaxle oil into a container.
2. Separate the drive shaft and joint shaft from the transaxle. (See 03–13–3 JOINT SHAFT REMOVAL/

INSTALLATION.) (See 03–13–9 DRIVE SHAFT REMOVAL/INSTALLATION.)

3. Remove the oil seal using a screwdriver and seal remover.

X3U515WA0

U3U51502

X3U515WA1

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