Mazda Protege 5. Manual — part 243
CLUTCH
05–10–11
05–10
CLUTCH UNIT REMOVAL/INSTALLATION
A3U051016000W01
1. Disconnect the negative battery cable.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
.
Y3U510WA1
1
Clutch release cylinder
2
Transaxle
(See 05–15A–4 MANUAL TRANSAXLE (MTX)
REMOVAL/INSTALLATION [F25M-R].)
(See 05–15B–4 MANUAL TRANSAXLE (MTX)
REMOVAL/INSTALLATION [G15M-R].)
3
Boot
4
Clutch release collar
5
Clutch release fork
6
Clutch cover
(See 05–10–12 Clutch Cover Removal Note.)
(See 05–10–13 Clutch Cover Installation Note.)
7
Clutch disc
(See 05–10–13 Clutch Disc Installation Note.)
8
Pilot bearing
(See 05–10–12 Pilot Bearing Removal Note.)
(See 05–10–13 Pilot Bearing Installation Note.)
9
Flywheel
(See 05–10–12 Flywheel Removal Note.)
(See 05–10–12 Flywheel Installation Note.)
1712-1U-01G(05-10).fm 11 ページ 2001年6月29日 金曜日 午前10時9分
CLUTCH
05–10–12
Clutch Cover Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a crisscross pattern until the spring tension is released.
3. Remove the clutch cover and disc.
Pilot Bearing Removal Note
Note
•
The pilot bearing does not need to be removed unless you are replacing it.
1. Use the SSTs to remove the pilot bearing.
Flywheel Removal Note
1. Hold the flywheel using the SST.
2. Remove the bolts evenly and gradually in the
pattern shown.
3. Remove the flywheel.
4. Inspect for oil leakage from the crankshaft rear oil
seal.
•
If there is any such leakage or if the oil seal is
damaged, replace the crankshaft rear oil seal.
Flywheel Installation Note
1. Install the flywheel to the crankshaft.
2. Hand-tighten the flywheel installation bolts.
3. Install the SST to the flywheel.
4. Tighten the flywheel installation bolts in the
pattern shown.
Tightening torque
97—102 N·m {9.8—10.5 kgf·m, 70.9—75.9
ft·lbf}
X3U510WA8
X3U510WA9
U3U51013
U3U51014
1712-1U-01G(05-10).fm 12 ページ 2001年6月29日 金曜日 午前10時9分
CLUTCH
05–10–13
05–10
Pilot Bearing Installation Note
1. Install a new pilot bearing using the SST.
Bearing installation depth
0—0.4 mm {0—0.01 in}
Clutch Disc Installation Note
1. Hold the clutch disc in position using the SSTs.
Clutch Cover Installation Note
1. Install the SSTs.
2. Tighten the bolts evenly and gradually in the
pattern shown.
Tightening torque
18—26 N·m {1.8—2.7 kgf·m, 14—19 ft·lbf}
End Of Sie
CLUTCH COVER INSPECTION
A3U051016410W01
1. Measure the wear of the diaphragm spring
fingers.
Depth
0.5 mm {0.020 in} max.
X3U510WB0
U3U51016
U3U51017
U3U51018
1712-1U-01G(05-10).fm 13 ページ 2001年6月29日 金曜日 午前10時9分
CLUTCH
05–10–14
2. Measure the flatness of the pressure plate
surface using a straightedge and a feeler gauge
as shown in the figure.
Maximum clearance
0.5 mm {0.020 in}
Note
•
When inspecting the diaphragm spring
fingers, mount a dial indicator on the cylinder
block.
3. Rotate the flywheel and inspect for misaligned
diaphragm spring fingers.
•
If the misalignment exceeds the maximum,
replace the clutch cover.
Misalignment
0.6 mm {0.024 in} max.
End Of Sie
CLUTCH DISC INSPECTION
A3U051016460W01
1. Inspect the contact surface of the clutch disc for
scoring, cracks, burning, and oil contamination.
2. Remove minor scoring or burning using emery
paper.
•
Repair if scoring or burning is major.
•
Replace if cracked or contaminated with oil.
3. Inspect for loose facing rivets and dampers.
•
If the clutch disc is loose, replace the clutch
disc.
4. Using vernier calipers, measure the thickness of
the lining at a rivet head on both sides.
•
If the thickness of the lining at any rivet head
is less than the minimum, replace the clutch
disc.
Thickness
0.3 mm {0.012 in} min.
U3U51019
U3U51020
U3U51021
W3U510WC1
1712-1U-01G(05-10).fm 14 ページ 2001年6月29日 金曜日 午前10時9分
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