Mazda Protege 5. Manual — part 212

CONVENTIONAL BRAKE SYSTEM

04–11–17

04–11

FRONT BRAKE (DISC) REMOVAL/INSTALLATION

A3U041133980W02

1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. After installation, depress the pedal a few times, rotate the wheel by hand, and verify that the brake does not

drag.

.

Z3U0411W003

1

Flexible hose

2

Cap (type A only)

3

Guide pin

4

Caliper

5

M-spring (type A only)

6

Disc pad
(See 04–11–18 Disc Pad Installation Note)

7

Guide plate

8

Mounting support

9

Disc plate
(See 04–11–18 Disc Plate Removal Note)
(See 04–11–18 Disc Plate Installation Note)

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CONVENTIONAL BRAKE SYSTEM

04–11–18

Disc Plate Removal Note

1. Mark the wheel hub bolt and disc plate before

removal for reference during installation.

Disc Plate Installation Note

1. Remove any rust or grime on the contact face of the disc plate and wheel hub.
2. Install the disc plate and align the marks made before removal.

Disc Pad Installation Note

1. Push the piston fully inward using the SST.
2. Install the disc pad.

End Of Sie

X3U411WAU

X3U411WAV

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CONVENTIONAL BRAKE SYSTEM

04–11–19

04–11

DISC PAD (FRONT) REPLACEMENT

A3U041133630W01

1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.

.

End Of Sie

Z3U0411W004

1

Cap (type A), bolt (type B)

2

Guide pin

3

Caliper

4

M-spring (type A only)

5

Disc pad
(See 04–11–18 Disc Pad Installation Note)

6

Guide plate

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CONVENTIONAL BRAKE SYSTEM

04–11–20

CALIPER (FRONT) DISASSEMBLY/ASSEMBLY

A3U041133990W01

1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of removal.

Piston Disassembly Note

Caution

••••

Blow the compressed air slowly to prevent the piston from suddenly popping out.

1. Place a piece of wood in the caliper, then blow

compressed air through the hole to force the
piston out of the caliper.

Piston Seal Disassembly Note

1. Remove the piston seal from the brake caliper

using the SST.

1

Dust seal

2

Piston
(See 04–11–20 Piston Disassembly Note)

3

Piston seal
(See 04–11–20 Piston Seal Disassembly Note)

4

Bleeder cap

5

Bleeder screw
(See 04–11–21 Bleeder Screw Assembly Note)

6

Caliper body

7

Boot

Z3U0411W005

X3U411WAY

X3U411WAZ

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