Mazda Protege 5. Manual — part 213
CONVENTIONAL BRAKE SYSTEM
04–11–21
04–11
Bleeder Screw Assembly Note
1. Assemble the bleeder screw to the caliper using the SST.
Tightening torque
6.9—9.8 N·m {70—100 kgf·cm, 61—86 in·lbf}
End Of Sie
REAR BRAKE (DISC) INSPECTION
A3U041126980W01
Brake Judder Repair Hint
(See 04–11–14 Brake Judder Repair Hint.)
Disc Pad Thickness Inspection
1. Jack up the rear of the vehicle and support it on safety stands.
2. Remove the wheel and tires.
3. Look through the caliper inspection hole and inspect the remaining thickness of the pads.
•
Replace the pads as a set (right and left wheels) if either is less than the minimum thickness.
Minimum thickness
1.0 mm {0.039 in}
Disc Plate Thickness Inspection
1. Measure the thickness of the disc plate.
•
If the thickness is not within the specification, replace the disc plate.
Caution
••••
When it is necessary to machine the disc plate, and the disc plate is removed from the vehicle
then machined, excessive runout may result. Machine the disc plate which is installed on the
vehicle.
Minimum
8 mm {0.31 in}
Minimum thickness after machining by using a brake lathe on-vehicle
8.8 mm {0.35 in}
End Of Sie
X3U411WB0
W6U411WB7
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CONVENTIONAL BRAKE SYSTEM
04–11–22
REAR BRAKE (DISC) REMOVAL/INSTALLATION
A3U041126980W02
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. After installation, depress the pedal several times, rotate the wheel by hand, and verify that the brake does not
drag.
.
Disc Pad Installation Note
1. Turn the manual adjustment gear
counterclockwise with an Allen wrench to pull the
brake caliper piston inward. (Turn until it stops.)
2. Install the disc pads.
3. Turn the manual adjustment gear clockwise until
the brake pads just touch the disc plate. Turn the
manual adjustment gear back 1/3-turn.
End Of Sie
A3U0411W101
1
Parking brake cable, clip
2
Flexible hose
3
Screw plug
4
Lock bolt
5
Caliper
6
Disc pad
(See 04–11–22 Disc Pad Installation Note)
7
Shim
8
Guide plate
9
Mounting support
10
Disc plate
(See 04–11–18 Disc Plate Removal Note)
(See 04–11–18 Disc Plate Installation Note)
W6U411WB9
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CONVENTIONAL BRAKE SYSTEM
04–11–23
04–11
DISC PAD (REAR) REPLACEMENT
A3U041126630W01
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
.
End Of Sie
Z3U0411W009
1
Parking brake cable, clip
2
Screw plug
3
Lock bolt
4
Disc pad
(See 04–11–22 Disc Pad Installation Note)
5
Shim
6
Guide plate
1712-1U-01G(04-11).fm 23 ページ 2001年6月29日 金曜日 午前10時3分
CONVENTIONAL BRAKE SYSTEM
04–11–24
CALIPER (REAR) DISASSEMBLY/ASSEMBLY
A3U041126990W01
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
.
Piston Disassembly Note
•
Turn the adjustment gear clockwise with an Allen
wrench to remove the piston from the adjustment
gear. (Turn the adjustment gear until it becomes
easy to turn.)
Z3U0411W010
1
Screw plug
2
Dust seal
3
Piston
(See 04–11–24 Piston Disassembly Note)
(See 04–11–25 Piston Assembly Note)
4
Manual adjustment gear
5
Snap ring
6
Adjusting bolt
7
O-ring
8
Connecting link
9
Piston seal
(See 04–11–20 Piston Seal Disassembly Note)
10
Spring
11
Operating lever
12
Boot
13
Bleeder screw
14
Boot
15
Boot
16
Caliper body
W6U411WBC
1712-1U-01G(04-11).fm 24 ページ 2001年6月29日 金曜日 午前10時3分
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