Mazda Protege 5. Manual — part 267
ENGINE SPEED SENSING POWER STEERING
06–12–17
06–12
STEERING GEAR AND LINKAGE ASSEMBLY
A3U061232960W04
1. Assemble in the order indicated in the table.
.
Z3U0612W014
1
Tie-rod end boot
(See 06–12–18 Tie-rod End Boot Assembly Note)
2
Mounting rubber
(See 06–12–18 Mounting Rubber Assembly Note)
3
Gear housing
4
Mount
5
Mounting bracket
6
Oil seal
(See 06–12–19 Oil Seal Assembly Note 1)
7
Inner guide
8
O-ring
9
Seal ring
10
Steering rack
11
O-ring
12
U-gasket
13
Holder
(See 06–12–20 Holder Assembly Note)
14
Valve housing
15
Oil seal
(See 06–12–20 Oil Seal Assembly Note 2)
16
Upper bearing
(See 06–12–21 Upper Bearing Assembly Note)
17
Pinion shaft
18
Seal ring
(See 06–12–21 Seal Ring Assembly Note)
19
Control valve
20
Snap ring
21
Socket bolt
22
Dust cover
23
O-ring
24
Support yoke
25
Yoke spring
26
Adjusting cover
(See 06–12–21 Adjusting Cover Assembly Note)
27
Locknut (Adjusting cover)
28
Washer
29
Tie-rod
30
Boot
31
Boot wire
32
Boot band
33
Locknut (Tie-rod End)
34
Tie-rod End
35
Oil pipe
1712-1U-01G(06-12).fm 17 ページ 2001年6月29日 金曜日 午前10時17分
ENGINE SPEED SENSING POWER STEERING
06–12–18
Tie-rod End Boot Assembly Note
1. Wipe the grease off the ball joint.
2. Put a small amount of lithium-based grease into a new dust boot.
3. Install the dust boot onto the tie-rod end using the
SST and a press.
4. Wipe away any excessive grease.
Mounting Rubber Assembly Note
1. Apply soapy water to the rubber part of the mounting rubber.
2. Press the mounting rubber until the mounting
rubber end comes out completely from the gear
housing using the SSTs and a press.
Note
•
Mounting rubber end and steel plate shall be
aligned.
3. Reverse the gear housing, then press the
mounting rubber until the mounting rubber end
comes completely out the other side.
X3U612WB1
X3U612WB2
X3U612WB3
1712-1U-01G(06-12).fm 18 ページ 2001年6月29日 金曜日 午前10時17分
ENGINE SPEED SENSING POWER STEERING
06–12–19
06–12
Oil Seal Assembly Note 1
1. Install a new O-ring and new seal ring to the rack piston.
2. After installing the seal ring, seat it properly at the piston circumference.
3. Install a new oil seal to the SST (49 B032 319)
using the SST (49 B032 318).
4. Remove the SST (49 B032 318).
5. Using the SST, place the oil seal at the edge of
the steering rack's piston and remove the SST.
6. Install a new inner guide to the steering rack.
Caution
••••
When pressing in, do not apply a load
pressure of more than 39.2 MPa {400 kgf/
cm
2
, 5,690 psi}. Doing so will damage the
oil seal and inner guide.
7. After installing the steering rack to the gear
housing, press the oil seal and inner guide using
the SST until the force required suddenly
increases.
Z3U0612W005
Z3U0612W006
X3U612WB6
1712-1U-01G(06-12).fm 19 ページ 2001年6月29日 金曜日 午前10時17分
ENGINE SPEED SENSING POWER STEERING
06–12–20
Holder Assembly Note
1. Apply grease to the U-gasket and O-ring.
2. Assemble the U-gasket and O-ring into the holder.
3. Assemble the SST to the steering rack.
4. Assemble the holder using the SST.
5. Stake the holder to the cylinder using a punch.
Oil Seal Assembly Note 2
1. Apply grease to a new oil seal.
2. Press in the new oil seal using the SSTs.
Z3U0612W007
X3U612WB8
X3U612WB9
A3U0612W014
1712-1U-01G(06-12).fm 20 ページ 2001年6月29日 金曜日 午前10時17分
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