Mazda Protege 5. Manual — part 188
FRONT SUSPENSION
02–13–7
02–13
Dust Boot Installation Note
1. Wipe the grease off the ball stud.
2. Fill the inside of the new dust boot with grease.
3. Press the boot onto the ball joint using the SST.
4. Wipe away the excess grease.
End Of Sie
FRONT LOWER ARM INSPECTION
A3U021334300W02
1. Remove the lower arm from the vehicle.
2. Inspect for damage, cracks, and bending.
3. Inspect the ball joint rotation torque.
(1) Rotate the ball joint 5 times.
(2) Connect the SST to the ball stud, and
measure the rotation torque using a pull
scale.
•
Replace it if not within the specification.
Ball joint preload
1.0—4.9 N·m {10—50 kgf·cm, 9—43 in·lbf}
Pull scale reading
14—44 N {1.4—4.5 kgf, 3—10 lbf}
End Of Sie
FRONT STABILIZER REMOVAL/INSTALLATION
A3U021334100W01
1. Remove the crossmember. (See 02–13–8 FRONT CROSSMEMBER REMOVAL/INSTALLATION.)
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
4. Inspect the front wheel alignment and adjust it if
necessary.
Z3U0213W015
A3U0213W008
1
Stabilizer control link
2
Stabilizer bracket
(See 02–13–8 Stabilizer Bracket Installation Note)
3
Stabilizer bushing
4
Front stabilizer
Z3U0213W016
1712-1U-01G(02-13).fm 7 ページ 2001年6月30日 土曜日 午前10時2分
FRONT SUSPENSION
02–13–8
Stabilizer Bracket Installation Note
1. Apply rubber grease to the inside surface of the stabilizer bushing.
2. Align the bushing with the inside of positioning
plate on the stabilizer bar.
3. Install the stabilizer bracket.
End Of Sie
STABILIZER CONTROL LINK (FRONT) INSPECTION
A3U021334150W01
1. Remove the stabilizer control link from the vehicle.
2. Inspect for bending and damage.
3. Measure the ball joint starting torque.
(1) Rock the ball joint stud side to side 10 times.
(2) Rotate the ball joint stud 10 times.
(3) Measure the starting torque using a suitable
Allen socket and a torque wrench.
Starting torque
0.2—2.5 N·m {1.4—26.0 kgf·cm, 1.3—22.0
in·lbf}
End Of Sie
FRONT CROSSMEMBER REMOVAL/INSTALLATION
A3U021334800W01
1. For the MTX models, remove the change control rod and extension bar. (See 05–15A–4 MANUAL
TRANSAXLE (MTX) REMOVAL/INSTALLATION [F25M-R].)
2. Remove the front exhaust pipe. (See 01–15–1 EXHAUST SYSTEM REMOVAL/INSTALLATION.)
(See 01–15–1 EXHAUST SYSTEM REMOVAL/INSTALLATION.)
3. Remove the transverse member. (See02–13–9 TRANSVERSE MEMBER (ZM (ATX), FS) REMOVAL/
INSTALLATION)
4. Remove the steering gear and linkage. (See 06–12–9 STEERING GEAR AND LINKAGE REMOVAL/
INSTALLATION.)
5. Remove the front lower arm. (See 02–13–5 FRONT LOWER ARM REMOVAL/INSTALLATION.)
X3U213WAH
X3U213WAJ
X3U213WAK
1712-1U-01G(02-13).fm 8 ページ 2001年6月30日 土曜日 午前10時2分
FRONT SUSPENSION
02–13–9
02–13
6. Remove in the order indicated in the table.
7. Install in the reverse order of removal.
8. Inspect the front wheel alignment as necessary.
Crossmember Component Removal Note
1. Support the crossmember using a jack and
remove the bolts and nuts.
2. Remove the crossmember component.
End Of Sie
TRANSVERSE MEMBER (ZM (ATX), FS) REMOVAL/INSTALLATION
A3U021334890W01
1. Remove the transverse member.
2. Install the transverse member.
End Of Sie
1
Crossmember component
(See 02–13–9 Crossmember Component Removal
Note)
2
Front stabilizer
(See 02–13–7 FRONT STABILIZER REMOVAL/
INSTALLATION)
3
Front crossmember
X3U213WAL
X3U213WAM
Y3E7414W001
1712-1U-01G(02-13).fm 9 ページ 2001年6月30日 土曜日 午前10時2分
FRONT SUSPENSION
02–13–10
FRONT STRUT BAR REMOVAL/INSTALLATION
A3U021301015W02
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
End Of Sie
1
Nut
2
Front strut bar
Y3A7414W002
1712-1U-01G(02-13).fm 10 ページ 2001年6月30日 土曜日 午前10時2分
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