Mazda Protege 5. Manual — part 186
WHEEL ALIGNMENT
02–11–2
3. Turn the left and right tie rods to equalize the
length L.
Maximum left/right difference
3 mm {0.12 in}
Note
•
Turn the tie rods equally.
4. Turn the tie rod to provide the correct maximum
steering angle.
5. Tighten the tie-rod end locknuts.
Tightening torque
68.7—98.0 N·m {7.0—10.0 kgf·m, 50.7—72.3 ft·lbf}
6. Verify that the boot is not twisted, and install the boot clamp.
7. Adjust the toe-in after adjusting the steering angle.
Camber and Caster Adjustment
1. Jack up the front of the vehicle and support it on safety stands.
2. Remove the mounting block nuts.
3. Push the mounting block downward, and turn it to
the desired position.
4. Install and tighten the mounting nuts to the
specified torque.
Tightening torque
47—62 N·m {4.7—6.4 kgf·m, 34—46 ft·lbf}
Total Toe-in Adjustment
1. Center the steering wheel and confirm that the vehicle wheels/tires are pointing straight.
2. Remove the steering gear boot clamp.
3. Loosen the left and right tie rod locknuts and turn the tie rods equally. Both tie rods are right threaded, so
turning the right tie rod toward the front of the vehicle and the left toward the rear increases toe-in.
Note
•
Turning both tie rods one complete turn changes toe-in by about 6 mm {0.24 in} (0
°°°°
36').
4. Tighten the tie rod locknuts to the specified torque.
Tightening torque
68.7—98.0 N·m {7.0—10.0 kgf·m, 50.7—72.3 ft·lbf}
5. Verify that the boot is not twisted, and install the boot clamp.
End Of Sie
Z3U0211W002
Direction
indicator
position
Adjustment valve from original
position
Camber angle
Caster angle
A
+30'
0
°
B
+30'
+30'
C
0
°
+30'
Z3U0211W003
Z3U0211W004
1712-1U-01G(02-11).fm 2 ページ 2001年6月29日 金曜日 午前9時54分
WHEEL ALIGNMENT
02–11–3
02–11
REAR WHEEL ALIGNMENT
A3U021101016W01
Specification (Unloaded)*
1
*
1
: Engine coolant and engine oil are at specified levels. Spare tire, jack and tools are in designated positions.
Adjust to the median when carrying out wheel alignment.
*
2
: Difference between left and right must not exceed 1
°°°°
30'.
Total Toe-in Adjustment
1. Loosen the cam nut on the lateral link.
2. Turn the adjusting cam bolt as indicated to adjust
the toe-in.
Note
•
Turning the adjusting cam bolt one complete
turn changes the toe-in about 3.0 mm {0.12
in} (0
°°°°
18').
3. Tighten the cam nut.
Tightening torque
50—69 N·m {5.1—7.1 kgf·m, 37—50 ft·lbf}
End Of Sie
Fuel gauge indication
Empty
1/4
1/2
3/4
Full
Total toe-in
(mm {in})
2
±
4 {0.08
±
0.16}
(degree)
0
°
12'
±
24'
Camber angle*
2
(reference value)
14, 15 inch wheel
–0
°
23'
±
1
°
–0
°
25'
±
1
°
–0
°
27'
±
1
°
–0
°
29'
±
1
°
–0
°
31'
±
1
°
16 inch wheel
–0
°
27'
±
1
°
–0
°
29'
±
1
°
–0
°
31'
±
1
°
–0
°
32'
±
1
°
–0
°
34'
±
1
°
Thrust angle (reference value)
0
°±
48'
Left wheel
Right wheel
Toe-in direction
Counterclockwise
Clockwise
Toe-out direction
Clockwise
Counterclockwise
Z3U0211W005
1712-1U-01G(02-11).fm 3 ページ 2001年6月29日 金曜日 午前9時54分
FRONT SUSPENSION
02–13–1
02–13
02–13
FRONT SUSPENSION
FRONT SUSPENSION LOCATION
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . 02–13–1
FRONT SHOCK ABSORBER AND COIL
SPRING REMOVAL/INSTALLATION . . 02–13–2
Piston Rod Nut Removal Note . . . . . . . 02–13–3
Coil Spring Installation Note. . . . . . . . . 02–13–3
Front Shock Absorber and Spring
Installation Note . . . . . . . . . . . . . . . . . 02–13–4
FRONT SHOCK ABSORBER
INSPECTION . . . . . . . . . . . . . . . . . . . . . 02–13–4
FRONT SHOCK ABSORBER
DISPOSAL. . . . . . . . . . . . . . . . . . . . . . . 02–13–4
FRONT LOWER ARM
REMOVAL/INSTALLATION . . . . . . . . . 02–13–5
Dust Boot Removal Note . . . . . . . . . . . 02–13–5
Lower Arm Bushing (Front) Removal
Note . . . . . . . . . . . . . . . . . . . . . . . . . . 02–13–5
Lower Arm Bushing (Rear) Removal
Note . . . . . . . . . . . . . . . . . . . . . . . . . . 02–13–6
Lower Arm Bushing (Rear) Installation
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . 02–13–6
Lower Arm Bushing (Front) Installation
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . 02–13–6
Dust Boot Installation Note . . . . . . . . . . 02–13–7
FRONT LOWER ARM INSPECTION . . . . 02–13–7
FRONT STABILIZER
REMOVAL/INSTALLATION . . . . . . . . . . 02–13–7
Stabilizer Bracket Installation Note . . . . 02–13–8
STABILIZER CONTROL LINK (FRONT)
INSPECTION . . . . . . . . . . . . . . . . . . . . . 02–13–8
FRONT CROSSMEMBER
REMOVAL/INSTALLATION . . . . . . . . . . 02–13–8
Crossmember Component Removal
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . 02–13–9
TRANSVERSE MEMBER (ZM (ATX), FS)
REMOVAL/INSTALLATION . . . . . . . . . . 02–13–9
FRONT STRUT BAR
REMOVAL/INSTALLATION . . . . . . . . . . 02–13–10
End of Toc
FRONT SUSPENSION LOCATION INDEX
A3U021301015W01
.
A3U0213W001
1
Front shock absorber and coil spring
(See 02–13–2 FRONT SHOCK ABSORBER AND
COIL SPRING REMOVAL/INSTALLATION)
2
Front shock absorber
(See 02–13–4 FRONT SHOCK ABSORBER
INSPECTION)
(See 02–13–4 FRONT SHOCK ABSORBER
DISPOSAL)
3
Front lower arm
(See 02–13–5 FRONT LOWER ARM REMOVAL/
INSTALLATION)
(See 02–13–7 FRONT LOWER ARM
INSPECTION)
4
Front stabilizer
(See 02–13–7 FRONT STABILIZER REMOVAL/
INSTALLATION)
5
Stabilizer control link
(See 02–13–8 STABILIZER CONTROL LINK
(FRONT) INSPECTION)
6
Front crossmember
(See 02–13–8 FRONT CROSSMEMBER
REMOVAL/INSTALLATION)
7
Transverse member
(See 02–13–9 TRANSVERSE MEMBER (ZM
(ATX), FS) REMOVAL/INSTALLATION)
8
Front strut bar (5HB only)
(See02–13–10 FRONT STRUT BAR REMOVAL/
INSTALLATION)
1712-1U-01G(02-13).fm 1 ページ 2001年6月30日 土曜日 午前10時2分
FRONT SUSPENSION
02–13–2
End Of Sie
FRONT SHOCK ABSORBER AND COIL SPRING REMOVAL/INSTALLATION
A3U021304910W01
Caution
••••
Performing the following procedures without first removing the ABS wheel-speed sensor may
possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the
following procedures, remove the ABS wheel-sensor (axle side) and set it to an appropriate place
where the sensor will not be pulled by mistake while servicing the vehicle.
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. Inspect the front wheel alignment.
•
If not as specified, adjust the front wheel alignment. (See 02–11–1 FRONT WHEEL ALIGNMENT.)
.
Z3U0213W002
1
Clip and brake hose
2
Nut (Stabilizer control link)
3
Shock absorber bolt
4
Nut
5
Stiffener
6
Sheet
7
Front shock absorber and spring
(See 02–13–4 Front Shock Absorber and Spring
Installation Note)
8
Piston rod nut
(See 02–13–3 Piston Rod Nut Removal Note)
9
Mounting rubber
10
Bearing
11
Upper spring seat
12
Upper spring seat rubber
13
Coil spring
(See 02–13–3 Coil Spring Installation Note)
14
Dust Boot
15
Bound stopper
16
Lower spring seat rubber
17
Shock absorber
1712-1U-01G(02-13).fm 2 ページ 2001年6月30日 土曜日 午前10時2分
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