Mazda Protege 5. Manual — part 247

MANUAL TRANSAXLE [G15M-R]

05–15B–5

05–15B

Lower Arm Ball Joint Removal Note

Caution

••••

Wrap a rag around the ball joint dust seal to protect it from getting damages.

1. Pry the lower arm out of the knuckle.

No.4 Engine Mount Bracket Removal Note

1. Support the engine using the SST before removing the No.4 engine mount bracket.
2. Remove the No.4 engine mount bracket.

Manual Transaxle (MTX) Removal Note

1. Loosen the SST (49 E017 5A0) and lean the engine toward the transaxle.
2. Support the transaxle on a jack.
3. Remove the transaxle mounting bolts.
4. Remove the transaxle.

10

Joint shaft
(See 03–13–3 JOINT SHAFT REMOVAL/
INSTALLATION.)

11

No.4 engine mount bracket
(See 05–15B–5 No.4 Engine Mount Bracket
Removal Note.)

12

Transverse member
(See 02–13–9 TRANSVERSE MEMBER (ZM
(ATX), FS) REMOVAL/INSTALLATION.)

13

Engine mount member
(See 05–15B–6 Engine Mount Member Installation
Note.)

14

No.2 engine mount

15

No.1 engine mount bracket

16

MTX
(See 05–15B–5 Manual Transaxle (MTX) Removal
Note.)
(See 05–15B–6 Manual Transaxle (MTX)
Installation Note.)

X3U515WA4

Z3U110WFK

X3U515WA6

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MANUAL TRANSAXLE [G15M-R]

05–15B–6

Manual Transaxle (MTX) Installation Note

1. Set the transaxle on a jack and lift into place.
2. Install the transaxle mounting bolts.

Engine Mount Member Installation Note

1. Verify that the engine mount rubbers are installed

as shown.

2. Put the No.2 engine mount stud bolts in the

installation holes when installing the engine
mount member.

3. Tighten bolt A and nut B.

Tightening torque

Bolt A: 67—89 N·m {6.8—9.1 kgf·m, 50—65

ft·lbf}

Nut B: 67—93 N·m {6.8—9.5 kgf·m, 50—68

ft·lbf}

4. Tighten nuts C.

Tightening torque

Nut C: 67—93 N·m {6.8—9.5 kgf·m, 50—68

ft·lbf}

5. By aligning the holes with the stud bolts, install

the No.4 engine mount bracket to the transaxle.

6. Align the hole of the No.4 engine mount bracket

with the No.4 engine mount rubber on vehicle,
and temporarily tighten bolt D.

7. Tighten nuts E, then bolt D.

Tightening torque

Bolt D and nut E: 67—93 N·m {6.8—9.5

kgf·m, 50—68 ft·lbf}

8. Remove the SST (49 E017 5A0).

End Of Sie

X3U515WA7

X3U515WA8

X3U515WA9

Y3E5212W003

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MANUAL TRANSAXLE SHIFT MECHANISM

05–16–1

05–16

05–16

MANUAL TRANSAXLE SHIFT MECHANISM

SHIFT MECHANISM

REMOVAL/INSTALLATION . . . . . . . . . 05–16–2

End of Toc

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MANUAL TRANSAXLE SHIFT MECHANISM

05–16–2

SHIFT MECHANISM REMOVAL/INSTALLATION

A3U051646010W01

1. Remove the front console. (See 09–17–5 CONSOLE REMOVAL/INSTALLATION.)
2. Remove the TWC. (See 01–15–1 EXHAUST SYSTEM REMOVAL/INSTALLATION.)
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
5. After installation, verify that the gear shift lever operates smoothly when the clutch pedal is depressed.

.

End Of Sie

Z3U516W01

1

Heat insulator

2

Change control rod

3

Bushing

4

Bushing

5

Nut

6

Washer

7

Nut

8

Retaining ring

9

O-ring

10

Upper ball seat

11

Boot

12

Lower ball seat

13

Gear shift lever

14

Seal rubber

15

Pipe

16

Bushing

17

Bolt

18

Extension bar

19

Base plate

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