Mazda Protege 5. Manual — part 246
MANUAL TRANSAXLE [G15M-R]
05–15B–1
05–15B
05–15B MANUAL TRANSAXLE [G15M-R]
MANUAL TRANSAXLE [G15M-R]
LOCATION INDEX . . . . . . . . . . . . . . . . 05–15B–1
TRANSAXLE OIL
INSPECTION [G15M-R] . . . . . . . . . . . . 05–15B–2
TRANSAXLE OIL
REPLACEMENT [G15M-R]. . . . . . . . . . 05–15B–2
OIL SEAL (DIFFERENTIAL) REPLACEMENT
[G15M-R] . . . . . . . . . . . . . . . . . . . . . . . . 05–15B–2
MANUAL TRANSAXLE (MTX)
REMOVAL/INSTALLATION [G15M-R]. 05–15B–4
Lower Arm Ball Joint Removal Note . . . 05–15B–5
No.4 Engine Mount Bracket
Removal Note . . . . . . . . . . . . . . . . . . . 05–15B–5
Manual Transaxle (MTX)
Removal Note . . . . . . . . . . . . . . . . . . . 05–15B–5
Manual Transaxle (MTX)
Installation Note . . . . . . . . . . . . . . . . . 05–15B–6
Engine Mount Member
Installation Note . . . . . . . . . . . . . . . . . 05–15B–6
End of Toc
MANUAL TRANSAXLE [G15M-R] LOCATION INDEX
A3U051501025W02
.
Z3U515W01
1
Transaxle oil
(See 05–15B–2 TRANSAXLE OIL INSPECTION
[G15M-R])
(See 05–15B–2 TRANSAXLE OIL REPLACEMENT
[G15M-R].)
2
Oil seal (differential)
(See 05–15B–2 OIL SEAL (DIFFERENTIAL)
REPLACEMENT [G15M-R].)
3
Manual transaxle
(See 05–15B–4 MANUAL TRANSAXLE (MTX)
REMOVAL/INSTALLATION [G15M-R].)
1712-1U-01G(05-15B).fm 1 ページ 2001年6月29日 金曜日 午前10時11分
MANUAL TRANSAXLE [G15M-R]
05–15B–2
End Of Sie
TRANSAXLE OIL INSPECTION [G15M-R]
A3U051527001W03
Note
•
Park the vehicle on level ground.
1. Remove the oil level plug and the washer.
2. Verify that the oil is near the bottom of the plug
port within the range shown in the figure.
•
If the oil level is low, add the specified type of
oil to the bottom of the plug port through the
oil level plug hole.
Specified oil
Grade: API service GL-4 or GL-5
Viscosity: SAE 75W—90 (All season) or SAE
80W—90 (Above 10
°°°°
C {50
°°°°
F})
3. Install a new washer and the oil level plug.
Tightening torque
40—58 N·m {4.0—6.0 kgf·m, 29—43 ft·lbf}
End Of Sie
TRANSAXLE OIL REPLACEMENT [G15M-R]
A3U051527001W04
1. Remove the drain plug and the washer.
2. Drain the oil into a container.
3. Install a new washer and the drain plug.
Tightening torque
40—58 N·m {4.0—6.0 kgf·m, 29—43 ft·lbf}
4. Remove the oil level plug and the washer. Add
the specified amount and type of oil through the
oil level plug hole until the level reaches the
bottom of the oil level plug hole.
Specified oil
Grade: API service GL-4 or GL-5
Viscosity: SAE 75W—90 (All season) or SAE
80W—90 (Above 10
°°°°
C {50
°°°°
F})
Capacity (approximate quantity)
2.68 L {2.83 US qt, 2.36 Imp qt}
5. Install a new washer and the oil level plug.
Tightening torque
40—58 N·m {4.0—6.0 kgf·m, 29—43 ft·lbf}
End Of Sie
OIL SEAL (DIFFERENTIAL) REPLACEMENT [G15M-R]
A3U051527165W02
1. Drain the transaxle oil into a container.
2. Separate the drive shaft and joint shaft from the transaxle. (See 03–13–3 JOINT SHAFT REMOVAL/
INSTALLATION.) (See 03–13–9 DRIVE SHAFT REMOVAL/INSTALLATION.)
3. Remove the oil seal using a screwdriver and seal remover.
X3U515WA0
U3U51502
X3U515WA1
1712-1U-01G(05-15B).fm 2 ページ 2001年6月29日 金曜日 午前10時11分
MANUAL TRANSAXLE [G15M-R]
05–15B–3
05–15B
4. Using the SST and a hammer, tap the new oil seal in
evenly until the SST contacts the transaxle case.
5. Coat the oil seal lip with transaxle oil.
6. Insert the drive shaft and joint shaft to the transaxle.
(See 03–13–3 JOINT SHAFT REMOVAL/
INSTALLATION.) (See 03–13–9 DRIVE SHAFT
REMOVAL/INSTALLATION.)
7. Add the specified amount and type of transaxle oil.
(See 05–15B–2 TRANSAXLE OIL REPLACEMENT
[G15M-R].)
End Of Sie
U3U51503
1712-1U-01G(05-15B).fm 3 ページ 2001年6月29日 金曜日 午前10時11分
MANUAL TRANSAXLE [G15M-R]
05–15B–4
MANUAL TRANSAXLE (MTX) REMOVAL/INSTALLATION [G15M-R]
A3U051501029W02
1. Remove the battery, battery cover, and battery tray.
2. Remove the fresh-air duct and air cleaner component.
3. Remove the wheels and tires and splash shields.
4. Remove the EGR pipe, front pipe and TWC. (See 01–15–1 EXHAUST SYSTEM REMOVAL/INSTALLATION.)
5. Drain the transaxle oil into a container.
6. Remove the starter. (See 01–19–1 STARTER REMOVAL/INSTALLATION.)
7. Remove in the order indicated in the table.
8. Install in the reverse order of removal.
9. Add the specified amount of the specified transaxle oil. (See 05–15B–2 TRANSAXLE OIL REPLACEMENT
[G15M-R].)
10. Warm up the engine and transaxle, inspect for oil leakage, and inspect the transaxle operation.
.
A3U0515W006
1
Speedometer sensor connector
2
Neutral switch connector
3
Back-up light switch connector
4
Clutch release cylinder
5
Extension bar
6
Change control rod
7
Tie-rod end ball joint
(See 06–12–9 STEERING GEAR AND LINKAGE
REMOVAL/INSTALLATION.)
8
Lower arm ball joint
(See 05–15B–5 Lower Arm Ball Joint Removal
Note.)
9
Drive shaft
(See 03–13–9 DRIVE SHAFT REMOVAL/
INSTALLATION.)
1712-1U-01G(05-15B).fm 4 ページ 2001年6月29日 金曜日 午前10時11分
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