Mazda Protege 5. Manual — part 225
ON-BOARD DIAGNOSTIC
05–02–28
DTC P0733
A3U050201030W14
Diagnostic procedure
DTC P0733
Gear 3 incorrect (Incorrect Gear Ratio Detected)
DETECTION
CONDITION
•
PCM monitors revolution ratio of forward clutch drum revolution to differential gear case revolution when
the following monitoring conditions are met. If revolution ratio is below 0.863 or above 1.249, PCM
determines that there is malfunction.
Monitoring condition:
— ATF temperature 20
°°°°
C {68
°°°°
F} or above.
— Driving in 3 GR in D range.
— Engine run.
— Turbine speed within 225—4,988 rpm.
— Differential gear case (output) revolution speed 35 rpm or above.
— Any of the following not generated: DTC P0500, P0705, P0706, P0710, P0715, P0751, P0752, P0753,
P0756, P0757, P0758, P0761, P0762, P0763, P0766, P0767, P0768, P0771, P0772, P0773.
Diagnostic support note:
•
This is a continuous monitor (CCM).
•
MIL does not illuminate.
•
O/D OFF indicator light flashes if PCM detects the above malfunction condition during first drive cycle.
•
FREEZE FRAME DATA is not available.
•
Pending code is not available.
•
DTC stored in the PCM memory.
POSSIBLE
CAUSE
•
ATF level low
•
Deteriorated ATF
•
Shift solenoids A or C stuck
•
Pressure control solenoid stuck
•
Line pressure low
•
3-4 clutch slipping
•
Forward clutch slipping
•
Control valve stuck (Bypass, TCC or 3-4 shift valve)
•
Oil pump
•
PCM malfunction
STEP
INSPECTION
ACTION
1
VERIFY RELATED REPAIR INFORMATION
AVAILABILITY
•
Check for related Service Bulletins availability.
•
Is any related repair information available?
Yes Perform repair or diagnosis according to available repair
information.
No
Go to next step.
2
CHECK ATF CONDITION
•
Check ATF condition.
(See 05–17–17 AUTOMATIC TRANSAXLE
FLUID (ATF) INSPECTION.)
•
Is it okay?
Yes Go to next step.
No
Replace transaxle, then go to Step 8.
3
CHECK ATF LEVEL
•
Start engine.
•
Warm up ATX.
•
Is ATF level within specification?
(See 05–17–17 AUTOMATIC TRANSAXLE
FLUID (ATF) INSPECTION.)
Yes Go to next step.
No
Adjust ATF level, then go to Step 8.
4
INSPECTION SHIFT SOLENOID VALVE A AND
C FOR CLICK SOUND
•
Perform inspection of operation. (See 05–17–
28 SOLENOID VALVES INSPECTION.)
•
Verify the click sound of shift solenoid A and C
when applying B+ to each transaxle connector
terminal.
•
Was click heard from solenoids?
Yes Go to next step.
No
Replace solenoid that you could not hear click sound, then
go to Step 8.
(See 05–17–30 SOLENOID VALVES REMOVAL/
INSTALLATION.)
1712-1U-01G(05-02).fm 28 ページ 2001年6月29日 金曜日 午後4時35分
ON-BOARD DIAGNOSTIC
05–02–29
05–02
End Of Sie
5
INSPECT LINE PRESSURE
•
Start engine.
•
Measure line pressures.
Specification
FS engine
Idle: 330—470 kPa {3.4—4.7 kgf/cm
2
, 49—66
psi}
Stall: 1,160—1,320 kPa {11.9—13.4 kgf/cm
2
,
170—190 psi}
ZM engine
Idle: 330—470 kPa {3.4—4.7 kgf/cm
2
, 49—66
psi}
Stall: 1,200—1,360 kPa {12.3—13.8 kgf/cm
2
,
175—196 psi}
•
Is line pressure within specification?
(See 05–17–12 Line Pressure Test.)
Yes Go to next step.
No
All ranges: Replace oil pump, then go to Step 8.
Any ranges: Replace control valve body, then go to Step 8.
(See 05–17–36 CONTROL VALVE BODY REMOVAL/
INSTALLATION.)
6
INSPECT STALL SPEED
•
Measure stall speed in D range.
(See 05–17–13 Stall Test.)
Specification
FS engine: 2,200—2,500 rpm
ZM engine: 2,300—2,600 rpm
•
Is stall speed within specification?
Yes Go to next step.
No
Replace automatic transaxle, then go to Step 8.
(See 05–17–31 AUTOMATIC TRANSAXLE (ATX)
REMOVAL/INSTALLATION.)
7
INSPECT FREQUENCY OF INPUT/TURBINE
SPEED SENSOR WHEN DRIVING VEHICLE
•
Turn ignition key to OFF.
•
Connect WDS or equivalent.
•
Start engine.
•
Measure frequency of input/turbine speed
sensor while driving vehicle under the following
conditions:
— Vehicle speed (VSS PID): 60 km/h {37
mph}
— Drive in D range, 3rd gear
— Throttle opening angle (TP PID): about 25%
•
Was frequency of input/turbine speed sensor at
approx. 1,158 Hz?
Yes Go to next step.
No
Replace control valve body, then go to next step.
(See 05–17–36 CONTROL VALVE BODY REMOVAL/
INSTALLATION.)
8
VERIFY REPAIR OF DTC P0732
•
Make sure to reconnect all disconnected
connectors.
•
Clear DTC using WDS or equivalent.
•
Start engine.
•
Warm up transaxle.
•
Drive vehicle under the following conditions for
more than 15 seconds.
— ATF temperature: 20
°°°°
C {68
°°°°
F} or above
— Drive in D range, 3rd gear
— Vehicle speed (VSS PID): 4 km/h {3 mph}
or above
•
Are any DTCs present?
Yes Replace PCM, then go to next step.
No
Go to next step.
9
VERIFY AFTER REPAIR PROCEDURE
•
Perform “After Repair Procedure”.
(See 05–02–6 AFTER REPAIR
PROCEDURE.)
•
Are any DTCs present?
Yes Go to applicable DTC inspection.
No
Troubleshooting completed.
STEP
INSPECTION
ACTION
1712-1U-01G(05-02).fm 29 ページ 2001年6月29日 金曜日 午後4時35分
ON-BOARD DIAGNOSTIC
05–02–30
DTC P0734
A3U050201030W15
Diagnostic procedure
DTC P0734
Gear 4 incorrect (Incorrect Gear Ratio Detected)
DETECTION
CONDITION
•
PCM monitors revolution ratio of forward clutch drum revolution to differential gear case revolution when
the following monitoring conditions are met. If revolution ratio is below 0.6 or above 1.249, PCM
determines that there is malfunction.
Monitoring condition:
— ATF temperature 20
°°°°
C {68
°°°°
F} or above.
— Driving in 4 GR in D range.
— Engine run.
— Turbine speed within 225—4,988 rpm.
— Vehicle speed 50 km/h {31 mph} or above.
— Closed throttle position.
— Differential gear case (output) revolution speed 35 rpm or above.
— Any of the following not generated: DTC P0500, P0705, P0706, P0710, P0715, P0751, P0752, P0753,
P0756, P0757, P0758, P0761, P0762, P0763, P0766, P0767, P0768, P0771, P0772, P0773.
Diagnostic support note:
•
This is a continuous monitor (CCM).
•
MIL does not illuminate.
•
O/D OFF indicator light flashes if PCM detects the above malfunction condition during first drive cycle.
•
FREEZE FRAME DATA is not available.
•
Pending code is not available.
•
DTC stored in the PCM memory.
POSSIBLE
CAUSE
•
ATF level low
•
Deteriorated ATF
•
Shift solenoids A, B or C stuck
•
Pressure control solenoid stuck
•
Line pressure low
•
2-4 brake band slipping
•
3-4 clutch slipping
•
Forward clutch slipping
•
Control valve stuck (Bypass or 3-4 shift valve)
•
Oil pump
•
PCM malfunction
STEP
INSPECTION
ACTION
1
VERIFY RELATED REPAIR INFORMATION
AVAILABILITY
•
Check for related Service Bulletins availability.
•
Is any related repair information available?
Yes Perform repair or diagnosis according to available repair
information.
No
Go to next step.
2
CHECK ATF CONDITION
•
Check ATF condition.
(See 05–17–17 AUTOMATIC TRANSAXLE
FLUID (ATF) INSPECTION.)
•
Is it okay?
Yes Go to next step.
No
Replace transaxle, then go to Step 8.
3
CHECK ATF LEVEL
•
Start engine.
•
Warm up ATX.
•
Is ATF level within specification?
(See 05–17–17 AUTOMATIC TRANSAXLE
FLUID (ATF) INSPECTION.)
Yes Go to next step.
No
Adjust ATF level, then go to Step 8.
4
INSPECT SHIFT SOLENOID VALVE A AND D
FOR CLICK SOUND
•
Perform inspection of operation. (See 05–17–
28 SOLENOID VALVES INSPECTION.)
•
Verify the click sound of shift solenoids A and
D when applying B+ to each transaxle
connector terminal.
Note
•
Click from solenoid D is barely audible.
Remove solenoids to correctly inspect if
necessary.
•
Was click heard from solenoids?
Yes Go to next step.
No
Replace solenoid that you could not hear click sound, then
go to Step 8.
(See 05–17–30 SOLENOID VALVES REMOVAL/
INSTALLATION.)
1712-1U-01G(05-02).fm 30 ページ 2001年6月29日 金曜日 午後4時35分
ON-BOARD DIAGNOSTIC
05–02–31
05–02
End Of Sie
5
INSPECT LINE PRESSURE
•
Start engine.
•
Measure line pressures.
Specification
FS engine
Idle: 330—470 kPa {3.4—4.7 kgf/cm
2
, 49—66
psi}
Stall: 1,160—1,320 kPa {11.9—13.4 kgf/cm
2
,
170—190 psi}
ZM engine
Idle: 330—470 kPa {3.4—4.7 kgf/cm
2
, 49—66
psi}
Stall: 1,200—1,360 kPa {12.3—13.8 kgf/cm
2
,
175—196 psi}
•
Is line pressure within specification?
(See 05–17–12 Line Pressure Test.)
Yes Go to next step.
No
All ranges: Replace oil pump, then go to Step 8.
Any ranges: Replace control valve body, then go to Step 8.
(See 05–17–36 CONTROL VALVE BODY REMOVAL/
INSTALLATION.)
6
INSPECT STALL SPEED
•
Measure stall speed in D range.
(See 05–17–13 Stall Test.)
Specification
FS engine: 2,200—2,500 rpm
ZM engine: 2,300—2,600 rpm
•
Is stall speed within specification?
Yes Go to next step.
No
Replace automatic transaxle, then go to Step 8.
(See 05–17–31 AUTOMATIC TRANSAXLE (ATX)
REMOVAL/INSTALLATION.)
7
INSPECT FREQUENCY OF INPUT/TURBINE
SPEED SENSOR WHEN DRIVING VEHICLE
•
Turn ignition key to OFF.
•
Connect WDS or equivalent.
•
Start engine.
•
Measure frequency of input/turbine speed
sensor while driving vehicle under the following
conditions:
— Vehicle speed (VSS PID): 80 km/h {49
mph}
— Drive in D range, 4th gear
— Throttle opening angle (TP PID): about 25%
•
Was frequency of input/turbine speed sensor at
approx. 1,120 Hz?
Yes Go to next step.
No
Replace control valve body, then go to next step.
(See 05–17–36 CONTROL VALVE BODY REMOVAL/
INSTALLATION.)
8
VERIFY REPAIR OF DTC P0732
•
Make sure to reconnect all disconnected
connectors.
•
Clear DTC using WDS or equivalent.
•
Start engine.
•
Warm up transaxle.
•
Drive vehicle under the following conditions for
more than 15 seconds.
— ATF temperature: 20
°°°°
C {68
°°°°
F} or above
— Drive in D range, 4th gear
— Throttle opening angle (TP PID): 0%
— Vehicle speed (VSS PID): 50 km/h {31
mph} or above
•
Are any DTCs present?
Yes Replace PCM, then go to next step.
No
Go to next step.
9
VERIFY AFTER REPAIR PROCEDURE
•
Are any DTCs present?
•
Perform “After Repair Procedure”.
(See 05–02–6 AFTER REPAIR
PROCEDURE.)
Yes Go to applicable DTC inspection.
No
Troubleshooting completed.
STEP
INSPECTION
ACTION
1712-1U-01G(05-02).fm 31 ページ 2001年6月29日 金曜日 午後4時35分
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