Mazda Protege 5. Manual — part 309

BODY PANELS

09–10–8

FRONT FENDER PANEL REMOVAL/INSTALLATION

A3U091052110W01

1. Disconnect the negative battery cable.
2. Remove the front combination light. (See 09–18–5 FRONT COMBINATION LIGHT REMOVAL/

INSTALLATION.)

3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.
5. Adjust the headlight aiming. (See 09–18–5

HEADLIGHT ADJUSTMENT.)

End Of Sie

1

Mud guard

2

Front fender panel

X3U910WAD

1712-1U-01G(09-10).fm 8 ページ ２００１年６月２９日 金曜日 午前１０時２９分

DOORS AND LIFTGATE

09–11–1

09–11

09–11

DOORS AND LIFTGATE

FRONT DOOR ADJUSTMENT . . . . . . . . 09–11–1
FRONT DOOR

REMOVAL/INSTALLATION . . . . . . . . . 09–11–1

Connector Removal Note. . . . . . . . . . . 09–11–2
Connector Installation Note . . . . . . . . . 09–11–2

FRONT DOOR

DISASSEMBLY/ASSEMBLY . . . . . . . . 09–11–2

REAR DOOR ADJUSTMENT . . . . . . . . . 09–11–4

REAR DOOR

REMOVAL/INSTALLATION . . . . . . . . . . 09–11–4

Connector Removal Note . . . . . . . . . . . 09–11–5
Connector Installation Note. . . . . . . . . . 09–11–5

REAR DOOR

DISASSEMBLY/ASSEMBLY . . . . . . . . . 09–11–5

LIFTGATE

REMOVAL/INSTALLATION . . . . . . . . . . 09–11–7

LIFTGATE ADJUSTMENT . . . . . . . . . . . . 09–11–9
STAY DAMPER DISPOSAL. . . . . . . . . . . 09–11–9

End of Toc

FRONT DOOR ADJUSTMENT

A3U091158010W01

1. Measure the gap and height between the front

door and the body.

•

If not as specified, loosen the door hinge
installation bolts or the door lock striker
installation screws, and reposition the door.
(See 09–11–1 FRONT DOOR REMOVAL/
INSTALLATION.) (See 09–14–7 DOOR
LOCK STRIKER REMOVAL/
INSTALLATION.)

Clearance

a: 3.0—5.0 mm {0.12—0.19 in}
b: –1.0—1.0 mm {–0.040—0.039 in}
c: 3.5—5.5 mm {0.14—0.21 in}
d: –1.0—0.5 mm {–0.040—0.019 in}

2. Tighten the bolts or screws.

End Of Sie

FRONT DOOR REMOVAL/INSTALLATION

A3U091158010W02

1. Disconnect the negative battery cable.
2. To remove the front door hinge, remove the front fender panel. (See 09–10–8 FRONT FENDER PANEL

REMOVAL/INSTALLATION.)

3. To remove the checker, remove the door speaker. (See 09–20–3 FRONT DOOR SPEAKER REMOVAL/

INSTALLATION.)

4. Remove in the order indicated in the table.

5. Install in the reverse order of removal.
6. Adjust the front door. (See 09–11–1 FRONT

DOOR ADJUSTMENT.)

Z3U0911W001

1

Connector
(See 09–11–2 Connector Removal Note)
(See 09–11–2 Connector Installation Note)

2

Checker pin

3

Front door hinge

4

Front door

5

Checker

Z3U0911W002

1712-1U-01G(09-11).fm 1 ページ ２００１年６月２９日 金曜日 午後１２時７分

DOORS AND LIFTGATE

09–11–2

Connector Removal Note

1. Push the rubber boot backward.
2. Pull the pin up.
3. Remove the rubber boot from the connector.

Connector Installation Note

1. Connect the connector and the rubber boot.
2. Push the pin down.
3. Install the rubber boot on the body.

End Of Sie

FRONT DOOR DISASSEMBLY/ASSEMBLY

A3U091158010W03

1. Lower or raise the front door glass so that the

distance from the top of the front door glass at the
rear end to the upper part of the front beltline
molding is 130 mm {5.12 in}.

2. Disconnect the negative battery cable.
3. Remove the front door trim. (See 09–17–9

FRONT DOOR TRIM REMOVAL/
INSTALLATION.)

X3U911WA2

Y3U911W01

1712-1U-01G(09-11).fm 2 ページ ２００１年６月２９日 金曜日 午後１２時７分

DOORS AND LIFTGATE

09–11–3

09–11

4. Disassemble in the order indicated in the table.
5. Assemble in the reverse order of disassembly.

.

End Of Sie

X3U911WA3

1

Inner handle

2

Door screen

3

Front door glass

4

Front power window regulator

5

Front manual window regulator

6

Glass run channel

7

Crush pad A

8

Front door lock

9

Door lock knob

10

Outer handle

11

Door key cylinder

12

Door weatherstrip

13

Crush pad B

1712-1U-01G(09-11).fm 3 ページ ２００１年６月２９日 金曜日 午後１２時７分