Mazda Protege 5. Manual — part 191
03–10–1
03
DRIVELINE/AXLE
SECTION
03–10
Toc of SCT
GENERAL PROCEDURES . . . . 03-10
FRONT AXLE . . . . . . . . . . . . . . 03-11
REAR AXLE . . . . . . . . . . . . . . . 03-12
DRIVE SHAFT . . . . . . . . . . . . . 03-13
TECHNICAL DATA . . . . . . . . . 03-50
SERVICE TOOLS. . . . . . . . . . . 03-60
Toc of SCT
03–10
GENERAL PROCEDURES
PRECAUTION (DRIVELINE/AXLE) . . . . . 03–10–1
Wheel and Tire Removal/Installation . . 03–10–1
Brake Line
Disconnection/Connection . . . . . . . . . 03–10–1
Suspension Arm
Removal/Installation . . . . . . . . . . . . . 03–10–1
End of Toc
PRECAUTION (DRIVELINE/AXLE)
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Wheel and Tire Removal/Installation
1. The removal and installation procedures for the wheels and tires are not mentioned in this section. When a
wheel is removed, tighten it to 89—117 N·m {9.0—12.0 kgf·m, 65.1—86.7 ft·lbf}.
Brake Line Disconnection/Connection
Caution
••••
Brake fluid will damage painted surfaces. If brake fluid gets on a painted surface, wipe it off
immediately.
1. Tighten the brake pipe flare nut using the SST (49 0259 770B). Be sure to modify the brake pipe flare nut
tightening torque to allow for use of a torque wrench-SST combination. (See 00–00–15 Torque Formulas.)
•
If any brake line has been disconnected any time during the procedure, add brake fluid, bleed the brakes,
and inspect for leakage after the procedure has been completed.
Suspension Arm Removal/Installation
1. Tighten any part of the suspension that uses rubber bushings only after vehicle has been lowered and
unloaded.
Note
•
Unloaded ... Fuel tank is full. Engine coolant and engine oil are at specified level. Spare tire, jack, and
tools are in designated position.
End Of Sie
1712-1U-01G(03-10).fm 1 ページ 2001年6月29日 金曜日 午前9時57分
FRONT AXLE
03–11–1
03–11
03–11
FRONT AXLE
FRONT AXLE LOCATION INDEX . . . . . 03–11–1
WHEEL HUB, STEERING KNUCKLE
PRE-INSPECTION . . . . . . . . . . . . . . . . 03–11–1
Wheel Bearing Play Inspection . . . . . . 03–11–1
WHEEL HUB BOLT REPLACEMENT . . 03–11–2
WHEEL HUB, STEERING KNUCKLE
REMOVAL/INSTALLATION . . . . . . . . . 03–11–3
Locknut Removal Note. . . . . . . . . . . . . 03–11–4
Wheel Hub Component
Removal Note . . . . . . . . . . . . . . . . . . 03–11–4
Wheel Bearing Removal Note . . . . . . . . 03–11–4
Dust Cover Removal Note . . . . . . . . . . 03–11–5
Hub Bolt Removal Note. . . . . . . . . . . . . 03–11–5
Hub Bolt Installation Note . . . . . . . . . . . 03–11–5
Dust Cover Installation Note . . . . . . . . . 03–11–6
Wheel Bearing Installation Note . . . . . . 03–11–6
Wheel Hub Component
Installation Note . . . . . . . . . . . . . . . . . 03–11–6
Oil Seal Installation Note . . . . . . . . . . . 03–11–7
Locknut Installation Note . . . . . . . . . . . . 03–11–7
End of Toc
FRONT AXLE LOCATION INDEX
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.
End Of Sie
WHEEL HUB, STEERING KNUCKLE PRE-INSPECTION
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Wheel Bearing Play Inspection
1. Position a dial indicator against the wheel hub.
2. Push and pull the wheel hub by hand in the axial
direction and measure the wheel bearing play.
•
If the bearing play exceeds the specification,
replace the wheel bearing as necessary and
tighten the locknut to the specified torque and
retest.
Maximum wheel bearing play
0.05 mm {0.002 in}
End Of Sie
Z3U0311W001
1
Hub bolt
(See 03–11–2 WHEEL HUB BOLT
REPLACEMENT)
2
Wheel hub, steering knuckle
(See 03–11–3 WHEEL HUB, STEERING
KNUCKLE REMOVAL/INSTALLATION)
(See 03–11–1 WHEEL HUB, STEERING
KNUCKLE PRE-INSPECTION)
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1712-1U-01G(03-11).fm 1 ページ 2001年6月29日 金曜日 午前9時57分
FRONT AXLE
03–11–2
WHEEL HUB BOLT REPLACEMENT
A3U031104000W03
1. Remove the hub bolt using the SSTs.
Note
•
If the dust cover interferes with the wheel
hub bolt and the wheel hub bolt cannot be
removed, tap the part shown in the figure
with a chisel lightly and bend the processing
point back to the steering knuckle side.
2. Install the hub bolt into the wheel hub and install a
washer and hub nut on the hub bolt.
3. Tighten the hub nut while holding the wheel hub
using a brass bar.
End Of Sie
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1712-1U-01G(03-11).fm 2 ページ 2001年6月29日 金曜日 午前9時57分
FRONT AXLE
03–11–3
03–11
WHEEL HUB, STEERING KNUCKLE REMOVAL/INSTALLATION
A3U031104000W04
Caution
••••
Performing the following procedures without first removing the ABS wheel-speed sensor may
possibly cause an open circuit in the harness if it is pulled by mistake. Before performing the
following procedures, remove the ABS wheel-speed sensor (axle side) and fix it to an appropriate
place where the sensor will not be pulled by mistake while servicing the vehicle.
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. After installation, inspect the front wheel alignment. (See 02–11–1 FRONT WHEEL ALIGNMENT.)
.
A3U0311W001
1
Locknut
(See 03–11–4 Locknut Removal Note)
(See 03–11–7 Locknut Installation Note)
2
Brake caliper component
3
Disc plate
4
Tie-rod end
(See 06–12–10 Tie-rod End Ball Joint Removal
Note)
5
Lower arm ball joint
6
Wheel hub, steering knuckle, dust cover
7
Oil seal
(See 03–11–7 Oil Seal Installation Note)
8
Wheel hub component
(See 03–11–4 Wheel Hub Component Removal
Note)
(See 03–11–6 Wheel Hub Component Installation
Note)
9
Retaining ring
10
Wheel bearing
(See 03–11–4 Wheel Bearing Removal Note)
(See 03–11–6 Wheel Bearing Installation Note)
11
Dust cover
(See 03–11–5 Dust Cover Removal Note)
(See 03–11–6 Dust Cover Installation Note)
12
Steering knuckle
13
Hub bolt
(See 03–11–5 Hub Bolt Removal Note)
(See 03–11–5 Hub Bolt Installation Note)
1712-1U-01G(03-11).fm 3 ページ 2001年6月29日 金曜日 午前9時57分
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