Mazda Protege 5. Manual — part 326
SUNROOF
09–15–1
09–15
09–15
SUNROOF
LOCATION INDEX . . . . . . . . . . . . . . . . . 09–15–1
DEFLECTOR REMOVAL/INSTALLATION09–15–2
4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–2
5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–2
GLASS PANEL ADJUSTMENT . . . . . . . 09–15–3
GLASS PANEL
REMOVAL/INSTALLATION . . . . . . . . . 09–15–3
FRONT DRAIN HOSE REMOVAL . . . . . 09–15–4
FRONT DRAIN HOSE INSTALLATION . 09–15–4
REAR DRAIN HOSE REMOVAL . . . . . . 09–15–4
REAR DRAIN HOSE INSTALLATION . . 09–15–5
SUNROOF UNIT
REMOVAL/INSTALLATION . . . . . . . . . 09–15–5
SUNROOF UNIT DISASSEMBLY. . . . . . 09–15–5
4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–5
5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–7
SUNROOF UNIT ASSEMBLY. . . . . . . . . 09–15–8
4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–8
5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–9
SUNROOF MOTOR REMOVAL . . . . . . . . 09–15–11
SUNROOF MOTOR INSTALLATION. . . . 09–15–11
SUNROOF MOTOR INSPECTION . . . . . . 09–15–12
4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–12
5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–13
SUNROOF RELAY
REMOVAL/INSTALLATION . . . . . . . . . . 09–15–14
4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–14
5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–14
SLIDING SUNROOF SYSTEM
WIRING DIAGRAM. . . . . . . . . . . . . . . . . 09–15–14
SUNROOF RELAY INSPECTION . . . . . . 09–15–16
4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–16
5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–15–17
SUNROOF SWITCH
REMOVAL/INSTALLATION . . . . . . . . . . 09–15–18
SUNROOF SWITCH INSPECTION . . . . . 09–15–18
End of Toc
LOCATION INDEX
A3U091501049W01
.
A3U0915W024
1
Sunroof unit
(See 09–15–5 SUNROOF UNIT REMOVAL/
INSTALLATION)
(See 09–15–8 SUNROOF UNIT ASSEMBLY)
(See 09–15–5 SUNROOF UNIT DISASSEMBLY)
2
Sunroof motor
(See 09–15–5 SUNROOF UNIT REMOVAL/
INSTALLATION)
3
Sunroof relay
(See 09–15–14 SUNROOF RELAY REMOVAL/
INSTALLATION)
(See 09–15–16 SUNROOF RELAY INSPECTION)
4
Sunroof switch
(See 09–15–18 SUNROOF SWITCH INSPECTION)
(See 09–15–18 SUNROOF SWITCH REMOVAL/
INSTALLATION)
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SUNROOF
09–15–2
End Of Sie
DEFLECTOR REMOVAL/INSTALLATION
A3U091569880W01
4SD
1. Fully open the glass panel.
2. To remove the stopper, remove the sunroof unit. (See 09–15–5 SUNROOF UNIT REMOVAL/INSTALLATION.)
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
Deflector Removal Note
1. Remove the deflector using a tape-wrapped screwdriver.
5HB
1. Fully open the glass panel.
2. Push the deflector inside (1) and pull it up (2) to
release the stopper.
3. Slide the deflector to disengage from the hook.
(3)
4. Remove the deflector.
5. Install in the reverse order of removal.
End Of Sie
1
Deflector
(See 09–15–2 Deflector Removal Note)
2
Stopper
X3U915WA2
X3U915WA3
A3U0915W001
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SUNROOF
09–15–3
09–15
GLASS PANEL ADJUSTMENT
A3U091569810W01
1. Fully close the glass panel.
2. Measure the gap and height between the glass
panel and body.
•
If not as specified, loosen the glass panel
installation screws and reposition the glass
panel.
Clearance
a: 0.2—2.2 mm {0.008—0.086 in}
b: 0 mm {0 in}
3. Tighten the installation screws.
4. Insert a prepaid card between the weatherstrip
and the body of the vehicle. Verify that the
sunroof is shut tightly (there is resistance when
the prepaid card is moved).
•
If the sunroof is not shut tightly, readjust by
performing Steps 3 and 4.
End Of Sie
GLASS PANEL REMOVAL/INSTALLATION
A3U091569810W02
1. Fully close the glass panel.
2. Fully open the sunshade.
3. Remove the screws, and then remove the glass
panel.
4. Peel the weatherstrip off the glass panel.
5. Install in the reverse order of removal.
6. Adjust the glass panel. (See 09–15–3 GLASS
PANEL ADJUSTMENT.)
End Of Sie
X3U915WA6
X3U915WA7
X3U915WA4
X3U915WA5
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SUNROOF
09–15–4
FRONT DRAIN HOSE REMOVAL
A3U091569920W01
1. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
2. Disconnect the front drain hose from the sunroof frame.
3. Remove the front drain hose from the clips.
4. Pull the front drain hose into the room side.
5. Remove the front drain hose.
End Of Sie
FRONT DRAIN HOSE INSTALLATION
A3U091569920W02
Caution
••••
If the front drain hose is pinched or bent anywhere, the water in the hose may not discharge and
enter the inside of the vehicle. During and after installation of the trims and the headliner, always
make sure there is no interference with the front drain hose. Fix any problem if found.
1. Apply soapy water to the front drain hose inserting area.
2. Insert one end of the front drain hose into the sunroof frame.
3. Install the front drain hose to the clips parallel to the pillar and free of slack.
4. Insert the front drain hose joint into the hinge pillar inner hole.
5. Install the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
End Of Sie
REAR DRAIN HOSE REMOVAL
A3U091569922W01
1. Remove the headliner. (See 09–17–16 HEADLINER REMOVAL/INSTALLATION.)
2. For 4SD, remove the trunk side trim.
3. Disconnect the rear drain hose from the sunroof frame.
4. Remove the rear drain hose from the clips.
5. Pull the rear drain hose into the room side.
6. Remove the rear drain hose.
End Of Sie
A3U0915W022
A3U0915W002
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