Mazda Protege 5. Manual — part 8

GENERAL INFORMATION

00–00–29

00–00

SCHEDULED MAINTENANCE

A3U000000013W01

Scheduled Maintenance Table
Schedule 1 : (Normal driving conditions) U.S.A.

•

The vehicle is mainly operated where none of the “unique driving conditions” apply.

Chart symbols

I

: Inspect and repair, clean, adjust, or replace if necessary. (Oil-permeated air cleaner elements cannot be

cleaned using the air-blow method.)

R : Replace
L : Lubricate

Remarks

•

After the described period, continue to follow the described maintenance at the recommended intervals.

•

Refer below for a description of items marked in the maintenance chart.

*

1

: According to state and federal regulations, failure to perform maintenance on these items will not void your

emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or mileage period to ensure long-term reliability.

Maintenance Item

Maintenance Interval (Number of months or kilometers(miles), whichever comes first)

Months

6

12

18

24

30

36

42

48

××××

1000 km

12

24

36

48

60

72

84

96

(

××××

1000 Miles)

(7.5)

(15)

(22.5)

(30)

(37.5)

(45)

(52.5)

(60)

ENGINE

Engine valve clearance

I

Engine timing belt

Inspect at 96,000 km (60,000 miles).

Replace every 168,000 km (105,000 miles).

Drive belts (tension)

I

I

Engine oil

R

R

R

R

R

R

R

R

Oil filter

R

R

R

R

R

R

R

R

COOLING SYSTEM

Cooling system

I

I

Engine coolant

Replace at first 72,000 km (45,000 miles) or 36 months;

after that, every 48,000 km (30,000 miles) or 24 months.

FUEL SYSTEM

Idle speed

I

I

Air cleaner element

R

R

Fuel lines & hoses

*1

I

I

Hoses & tubes for emission

*1

I

IGNITION SYSTEM

Spark plugs

R

R

CHASSIS & BODY

Brake lines, hoses & connections

I

I

Disc brakes

I

I

Drum brakes

I

I

Steering operation & linkages

I

I

Front suspension ball joints

I

I

Drive shaft dust boots

I

I

Bolts & nuts on chassis & body

I

I

Exhaust system heat shields

I

I

All locks & hinges

L

L

L

L

L

L

L

L

AIR CONDITIONER SYSTEM (if installed)

Refrigerant amount

I

I

I

I

Compressor operation

I

I

I

I

GENERAL INFORMATION

00–00–30

Schedule 2 : Canada, Puerto Rico and (Unique driving conditions) U.S.A.
Unique driving conditions consist of :

•

Repeated short-distance driving.

•

Driving in dusty conditions.

•

Driving with extended use of brakes.

•

Driving in areas where salt or other corrosive materials are used.

•

Driving on rough or muddy roads.

•

Extended periods of idling or low-speed operation.

•

Driving for long periods in cold temperatures or extremely humid climates.

Maintenance Item

Maintenance Interval (Number of months or kilometers (miles), whichever comes first)

Months

4

8

12

16

20

24

28

32

36

40

44

48

××××

1000 km

8

16

24

32

40

48

56

64

72

80

88

96

(

××××

1000 Miles)

(5)

(10)

(15)

(20)

(25)

(30)

(35)

(40)

(45)

(50)

(55)

(60)

ENGINE

Engine valve clearance

I

Engine timing belt

*

2

Inspect at 96,000 km (60,000 miles).

Replace every 168,000 km (105,000 miles).

Drive belts (tension)

I

I

Engine oil

except for Puerto Rico

R

R

R

R

R

R

R

R

R

R

R

R

for Puerto Rico

Replace every 5,000 km (3,000 miles) (or 3 months)

Oil filter

R

R

R

R

R

R

R

R

R

R

R

R

COOLING SYSTEM

Cooling system

I

I

Engine coolant

Replace at first 72,000 km (45,000 miles) or 36 months;

after that, every 48,000 km (30,000 miles) or 24 months.

Engine coolant level

I

I

I

I

I

I

I

I

I

I

I

I

FUEL SYSTEM

Idle speed

I

I

Air cleaner element

I*

1

R

I*

1

R

Fuel lines & hoses

*

1

I

I

Hoses & tubes for emission

*

1

I

IGNITION SYSTEM

Spark plugs

R

R

ELECTRICAL SYSTEM

Function of all lights

I

I

I

I

I

I

I

I

I

I

I

I

CHASSIS & BODY

Brake lines, hoses & connections

I

I

Brake & clutch fluid level

I

I

I

I

I

I

I

I

I

I

I

I

Disc brakes

I

I

I

I

Drum brakes

I

I

Tire inflation pressure & tire wear

I

I

I

I

I

I

I

I

I

I

I

I

Steering operation & linkages

I

I

Power steering fluid level

I

I

I

I

I

I

I

I

I

I

I

I

Front suspension ball joints

I

I

Driveshaft dust boots

I

I

Bolts & nuts on chassis & body

I

I

I

I

Exhaust system heat shields

I

I

All locks & hinges

L

L

L

L

L

L

L

L

L

L

L

L

Washer fluid level

I

I

I

I

I

I

I

I

I

I

I

I

AIR CONDITIONER SYSTEM (if installed)

Refrigerant amount

I

I

I

I

Compressor operation

I

I

I

I

GENERAL INFORMATION

00–00–31

00–00

Chart symbols

I

: Inspect and repair, clean, adjust, or replace if necessary. (Oil-permeated air cleaner elements cannot be

cleaned using the air-blow method.)

R : Replace
L : Lubricate

Remarks

•

After the described period, continue to follow the described maintenance at the recommended intervals.

•

Refer below for a description of items marked * in the maintenance chart.

*

1

: According to state and federal regulations, failure to perform maintenance on these items will not void your

emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or mileage period to ensure long-term reliability.

*

2

: If vehicle is operated in cold districts {below -18

°°°°

C (0

°°°°

F)}, replace the timing belt at 96,000 km (60,000

miles).

End Of Sie

01–02A–1

01

ENGINE

SECTION

01–02A

Toc of SCT

ON-BOARD DIAGNOSTIC [ENGINE

CONTROL SYSTEM (ZM)] . . . 01-02A

ON-BOARD DIAGNOSTIC [ENGINE

CONTROL SYSTEM (FS)] . . . 01-02B

ON-BOARD DIAGNOSTIC [CRUISE

CONTROL SYSTEM] . . . . . . . 01-02C

SYMPTOM TROUBLESHOOTING

[ENGINE CONTROL SYSTEM
(ZM)] . . . . . . . . . . . . . . . . . . . . 01-03A

SYMPTOM TROUBLESHOOTING

[ENGINE CONTROL SYSTEM
(FS)] . . . . . . . . . . . . . . . . . . . . 01-03B

MECHANICAL [ZM] . . . . . . . . . 01-10A
MECHANICAL [FS]. . . . . . . . . . 01-10B
LUBRICATION . . . . . . . . . . . . . 01-11

COOLING SYSTEM . . . . . . . . . 01-12
INTAKE-AIR SYSTEM [ZM]. . . 01-13A
INTAKE-AIR SYSTEM [FS] . . . 01-13B
FUEL SYSTEM. . . . . . . . . . . . . 01-14
EXHAUST SYSTEM . . . . . . . . . 01-15
EMISSION SYSTEM. . . . . . . . . 01-16
CHARGING SYSTEM. . . . . . . . 01-17
IGNITION SYSTEM . . . . . . . . . 01-18
STARTING SYSTEM . . . . . . . . 01-19
CRUISE CONTROL SYSTEM . 01-20
CONTROL SYSTEM [ZM] . . . . 01-40A
CONTROL SYSTEM [FS] . . . . 01-40B
TECHNICAL DATA . . . . . . . . . 01-50
SERVICE TOOLS. . . . . . . . . . . 01-60

Toc of SCT

01–02A ON-BOARD DIAGNOSTIC [ENGINE CONTROL
SYSTEM (ZM)]

CONTROL SYSTEM WIRING

DIAGRAM [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–3

CONTROL SYSTEM DEVICE AND CONTROL

RELATIONSHIP CHART [ZM] . . . . . . . . 01–02A–5

Engine Control System . . . . . . . . . . . . . 01–02A–5
Monitoring System . . . . . . . . . . . . . . . . 01–02A–6

FOREWORD [ZM] . . . . . . . . . . . . . . . . . . 01–02A–7
OBD-II PENDING TROUBLE CODES [ZM]

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01–02A–7

OBD-II FREEZE FRAME DATA [ZM] . . . 01–02A–7
OBD-II ON-BOARD SYSTEM READINESS

TEST [ZM] . . . . . . . . . . . . . . . . . . . . . . . 01–02A–7

OBD-II DIAGNOSTIC MONITORING TEST

RESULTS [ZM]. . . . . . . . . . . . . . . . . . . . 01–02A–7

OBD-II READ/CLEAR DIAGNOSTIC TEST

RESULTS [ZM]. . . . . . . . . . . . . . . . . . . . 01–02A–8

OBD-II PARAMETER IDENTIFICATION (PID)

ACCESS [ZM]. . . . . . . . . . . . . . . . . . . . . 01–02A–8

ON-BOARD DIAGNOSTIC TEST [ZM] . . 01–02A–8

DTCs Retrieving Procedure . . . . . . . . . 01–02A–8
Pending Trouble Code Access Procedure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01–02A–8

Freeze Frame PID Data Access Procedure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01–02A–9

On-Board System Readiness Tests Access

Procedure . . . . . . . . . . . . . . . . . . . . . . 01–02A–9

PID/DATA Monitor and Record Procedure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01–02A–9

Diagnostic Monitoring Test Results Access

Procedure . . . . . . . . . . . . . . . . . . . . . . 01–02A–10

AFTER REPAIR PROCEDURE [ZM] . . . . 01–02A–10

OBD-II DRIVE MODE [ZM] . . . . . . . . . . . 01–02A–11

Mode 1 (PCM adaptive memory procedure

drive mode) . . . . . . . . . . . . . . . . . . . . 01–02A–11

Mode 2 (EGR system repair verification

drive mode) . . . . . . . . . . . . . . . . . . . . 01–02A–12

Mode 3 (HO2S heater, HO2S, and TWC repair

verification drive mode) . . . . . . . . . . . 01–02A–12

Mode 4 (EVAP system repair verification drive

mode) . . . . . . . . . . . . . . . . . . . . . . . . . 01–02A–13

DIAGNOSTIC MONITORING TEST

RESULTS [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–14

DTC TABLE [ZM] . . . . . . . . . . . . . . . . . . 01–02A–15
DTC P0031 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–19
DTC P0032 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–20
DTC P0037 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–22
DTC P0038 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–23
DTC P0102 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–25
DTC P0103 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–28
DTC P0106 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–29
DTC P0107 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–31
DTC P0108 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–32
DTC P0111 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–34
DTC P0112 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–35
DTC P0113 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–36
DTC P0117 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–39
DTC P0118 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–41
DTC P0122 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–42
DTC P0123 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–45
DTC P0125 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–46
DTC P0130 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–48
DTC P0134 [ZM] . . . . . . . . . . . . . . . . . . . 01–02A–50

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