Mazda Protege 5. Manual — part 252
AUTOMATIC TRANSAXLE
05–17–17
05–17
7. Drive the vehicle and verify that TCC operation is obtained. The operation points must be as shown in the table
below.
•
If not as specified, inspect the PCM and ATX. (See 01–40A–7 PCM INSPECTION [ZM].) (See 01–40B–7
PCM INSPECTION [FS].) (See ATX Workshop Manual.)
8. Select O/D OFF mode.
9. Accelerate the vehicle to half throttle and WOT, and verify that 1
→
2 and 2
→
3 upshift and downshift are
obtained. The shift points must be as shown in the table below.
•
If not as specified, inspect the PCM and ATX. (See 01–40A–7 PCM INSPECTION [ZM].) (See 01–40B–7
PCM INSPECTION [FS].) (See ATX Workshop Manual.)
10. Drive the vehicle in 3GR, 2GR and verify that kickdown occurs for 3
→
2, 2
→
1, and that the shift points are as
shown in the table below.
•
If not as specified, inspect the PCM and ATX. (See 01–40A–7 PCM INSPECTION [ZM].) (See 01–40B–7
PCM INSPECTION [FS].) (See ATX Workshop Manual.)
11. Decelerate the vehicle and verify that engine braking effect is felt in 2GR and 3GR.
•
If not as specified, inspect the PCM and ATX. (See 01–40A–7 PCM INSPECTION [ZM].) (See 01–40B–7
PCM INSPECTION [FS].) (See ATX Workshop Manual.)
2 Range Test
1. Perform road test preparation. (See 05–17–14 Road Test Preparation.)
2. Shift the selector lever to 2 range.
3. Accelerate the vehicle with half throttle and WOT, and verify that 2GR is held.
•
If not as specified, inspect the PCM and ATX. (See 01–40A–7 PCM INSPECTION [ZM].) (See 01–40B–7
PCM INSPECTION [FS].) (See ATX Workshop Manual.)
4. Decelerate the vehicle and verify that engine braking effect is felt.
•
If not as specified, inspect the PCM and ATX. (See 01–40A–7 PCM INSPECTION [ZM].) (See 01–40B–7
PCM INSPECTION [FS].) (See ATX Workshop Manual.)
1 Range Test
1. Perform road test preparation. (See 05–17–14 Road Test Preparation.)
2. Shift the selector lever to 1 range.
3. Accelerate the vehicle with half throttle and WOT, and verify that 1GR is held.
•
If not as specified, inspect the PCM and ATX. (See 01–40A–7 PCM INSPECTION [ZM].) (See 01–40B–7
PCM INSPECTION [FS].) (See ATX Workshop Manual.)
4. Decelerate the vehicle and verify that engine braking effect is felt.
•
If not as specified, inspect the PCM and ATX. (See 01–40A–7 PCM INSPECTION [ZM].) (See 01–40B–7
PCM INSPECTION [FS].) (See ATX Workshop Manual.)
P Position Test
1. Shift into P position on a gentle slope. Release the brake and verify that the vehicle does not roll.
•
If the vehicle rolls, inspect the ATX. (See ATX Workshop Manual.)
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AUTOMATIC TRANSAXLE FLUID (ATF) INSPECTION
A3U051719001W01
Automatic Transaxle Fluid (ATF) Condition Inspection
1. One way of determining whether the transaxle should be replaced is by noting:
•
If the ATF is muddy or varnished.
•
If the ATF smells strange or unusual.
ATF condition
Condition
Possible cause
Clear red
Normal
—
Light red (pink)
Contaminated with water
•
Broken oil cooler inside of radiator
•
Poor filler tube installation:
Problem could be occurring to parts inside of transaxle
by water contamination.
•
If necessary, replace transaxle.
Reddish
brown
Has burnt smell and metal
specks are found
Deteriorated ATF
Defect powertrain components inside of transaxle:
Specks cause wide range of problems by plugging up
oil pipe, control valve body and oil cooler in radiator.
•
When large amount of metal specks are found.
Replace transaxle if necessary.
•
Implement flushing operation as there is a
possibility to have specks plugging up oil pipe and/
or oil cooler inside of radiator.
Has no burnt smell
Normal
•
Discoloration by oxidation.
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AUTOMATIC TRANSAXLE
05–17–18
Automatic Transaxle Fluid (ATF) Level Inspection
Caution
••••
The ATF amount varies according to ATF temperature. Therefore, when checking the ATF level or
replacing the ATF, use a thermometer to measure the temperature then adjust the ATF amount to
the specified level according to the specified temperature.
1. Park the vehicle on level ground.
2. Apply the parking brake and position wheel chocks securely to prevent the vehicle from rolling.
3. Adjust the length or thermistor probe to measure the same depth as the oil dipstick and hold the probe with a
paper holder.
4. Insert into the filler tube and measure the
temperature.
5. Inspect the ATF level before warming up the
engine. In this case, use the cool (20
°°°°
C {68
°°°°
F})
range.
6. Warm up the engine until the ATF reaches (60—
70
°°°°
C {141—158
°°°°
F}).
7. While depressing the brake pedal, shift the
selector lever to each range (P—1), pausing
momentarily in each range.
8. Shift back to P position.
9. While the engine is idling, verify that the ATF level
is in the HOT (65
°°°°
C {149
°°°°
F}) range. Add ATF to
the specification, if necessary.
ATF type
M-V or equivalent (e.g. Dexron
®
III)
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AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT
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Warning
••••
When the transaxle and ATF are hot, they can badly burn you. Turn off the engine and wait until
they are cool before changing the ATF.
1. Remove the oil dipstick.
2. Remove the drain plug and washer.
3. Drain the ATF into a container.
4. Install a new washer and the drain plug.
Tightening torque
30—41 N·m {3.0—4.2 kgf·m, 22—30 ft·lbf}
5. Add the specified type of ATF through the oil filler
tube until ATF level reaches lower notch of
dipstick.
ATF type
M-V or equivalent (e.g. Dexron
®
III)
6. That the ATF level is in the HOT (65
°°°°
C {149
°°°°
F}) range.
7. Add ATF to the specified level if necessary.
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AUTOMATIC TRANSAXLE
05–17–19
05–17
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O/D OFF SWITCH INSPECTION
A3U051746040W01
Inspection of Operation
1. Turn the ignition switch from OFF to ON.
2. Verify that the O/D OFF indicator light is not illuminated. Depress the O/D OFF switch and verify that the O/D
OFF indicator light illuminates.
•
If not as specified, inspect the terminal voltage of the O/D OFF switch. (See 05–17–19 Inspection of
Voltage.)
Inspection of Voltage
1. Turn the ignition switch at ON.
2. Measure the voltage at the O/D OFF switch
connector.
•
If not as specified, inspect for continuity at the
O/D OFF switch. (See 05–17–19 Inspection
of Continuity.)
Inspection of Continuity
1. Inspect for continuity at the O/D OFF switch.
•
If the switch is okay, inspect the wiring
harness. (O/D OFF switch — PCM, O/D OFF
switch — Body ground)
•
If not as specified, replace the selector lever
knob component. (See 05–18–8 SELECTOR
LEVER DISASSEMBLY/ASSEMBLY.)
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O/D OFF SWITCH REMOVAL/INSTALLATION
A3U051746040W02
1. Disconnect the negative battery cable.
2. Remove the center console.
3. Remove the selector lever nuts.
4. Disconnect the connector and remove the O/D
OFF switch terminals. (See 05–18–8 Connector
Disassembly Note.)
5. Remove the selector lever knob component.
6. Install a new selector lever knob component.
Tightening torque
2.0—2.9 N·m {20—30 kgf·cm, 18—26 in·lbf}
7. Install the selector lever nuts.
Tightening torque
16—22 N·m {1.6—2.3 kgf·m, 12—16 ft·lbf}
8. Install the O/D OFF switch terminals and connect the connector.
9. Install the center console.
10. Connect the negative battery cable.
End Of Sie
Position
Connector terminal
C
D
Normal
B+
0
Depressed
0
0
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AUTOMATIC TRANSAXLE
05–17–20
TRANSAXLE RANGE (TR) SWITCH INSPECTION
A3U051719440W01
Inspection of Operation
1. Verify that the starter operates only with the IG SW at the START position and the selector lever in P and N
positions.
•
If not as specified, inspect for continuity at the TR switch. (See 05–17–20 Inspection of Continuity.)
2. Verify that the back-up lights illuminate when shifted to R position with the ignition switch at the ON position.
•
If not as specified, inspect for continuity at the TR switch. (See 05–17–20 Inspection of Continuity.)
Inspection of Continuity
1. Inspect for continuity at the TR switch.
•
If not as specified, replace or adjust the TR
switch. (See 05–17–20 TRANSAXLE RANGE
(TR) SWITCH REMOVAL/INSTALLATION.)
(See 05–17–23 TRANSAXLE RANGE (TR)
SWITCH ADJUSTMENT.)
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TRANSAXLE RANGE (TR) SWITCH REMOVAL/INSTALLATION
A3U051719440W02
1. Disconnect the negative battery cable.
2. Remove the fresh-air duct and air cleaner component. (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/
INSTALLATION [ZM].) (See 01–13B–6 INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [FS].)
3. Remove the splash shield.
4. Disconnect the TR switch connector.
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