Mazda 5. Manual — part 45

05–17–100

AUTOMATIC TRANSAXLE

2. Install the bearing race into the transaxle case.

3. Set the differential on the transaxle case.

4. Turn the selector to eliminate the gap between its

two halves.

5. Install the bearing race removed in Step 1 into the

SST.

6. Set the differential on the SST (selector).

7. Set the six SSTs (collars) on the transaxle case in

the position shown.

BEARING RACE

B3E0517A187

BEARING RACE

DIFFERENTIAL

B3E0517A188

A

B

49 B019 016

B3E0517A189

49 B019 016

B3E0517A190

49 G019 033

B3E0517A191

AUTOMATIC TRANSAXLE

05–17–101

05

8. Set the converter housing on the transaxle case

and tighten the SSTs (bolts) to the specified
torque.

Tightening torque

19—25 N·m {1.9—2.6 kgf·m, 14—18 ft·lbf}

9. Turn the SST (selector) to increase the clearance

(arrow) using the SSTs (bars), until it no longer
turns. This is to seat the bearing race.

10. Turn the selector in the opposite direction until the

preload is eliminated (gap is reduced).

11. Insert the SST through the converter housing and

attach it to the pinion shaft.

12. Install the SST and a pull scale or torque wrench.

Note

• Read the preload when the differential starts

to turn.

• Measure several times and calculate the

average value.

13. Adjust the clearance of the SST (selector) to

obtain the specified preload/pull scale reading.

Preload:
1.4—2.3 N·m {14—24 kgf·cm, 12—20 in·lbf}
Reading on pull scale:
14—23 N {1.4—2.4 kgf, 3.1—5.3 lbf}

Note

• Measure the clearance around the entire

circumference, and select a shim based on
the maximum clearance.

• The maximum allowable number of

adjustment shim is one.

14. Measure the clearance as shown.

49 B019 018

49 B019 018

B3E0517A192

49 G019 033

49 B019 018

49 F401 385

B3E0517A193

49 B019 025

TORQUE WRENCH

B3E0517A194

49 0180 510B

PULL SCALE

B3E0517A195

05–17–102

AUTOMATIC TRANSAXLE

15. Take the maximum reading and determine the

shim to be used.

Adjustment shim sizes

mm {in}

16. Remove the converter housing and SST (selector).
17. Install the required adjustment shim and tap the

bearing race into the converter housing.

18. Install the converter housing.

Tightening torque

19—25 N·m {1.9—2.6 kgf·m, 14—18 ft·lbf}

19. Install the SST to the pinion shaft through the

converter housing.

Note

• Measure several times and calculate the

average value.

20. Verify that the preload is within the specification. If not, return to Step 1.

Preload

1.4—2.3 N·m {14—24 kgf·cm, 12—20 in·lbf}

Reading on pull scale

14—23 N {1.4—2.4 kgf, 3.1—5.3 lbf}

21. Remove the converter housing.

End Of Sie

AUTOMATIC TRANSAXLE ASSEMBLY

B3E051701030A29

Precaution
General notes

1. Select the adjustment shims, referring to Bearing Preload.
2. If the drive plates or 2-4 brake band are replaced with new ones, soak the new part in ATF for at least two hours

before installation.

3. Before assembly, apply ATF to all seal rings, rotating parts, O-rings, and sliding parts.
4. All O-rings, seals, and gaskets must be replaced with the new ones included in the overhaul kit.
5. Use petroleum jelly, not grease, when assembling again.
6. When it is necessary to replace a bushing, replace the subassembly that includes that bushing.
7. Assemble the housing within 10 minutes after applying sealant, and allow it to cure for at least 30 minutes after

assembly before filling the transaxle with ATF.

Warning

• Although the stand has a self-locking brake system, there is a possibility that the brake may not

hold when the transaxle is held in a lopsided position on the stand. This would cause the transaxle
to turn suddenly, causing serious injury. Never keep the transaxle tilted to one side. Always hold
the rotating handle firmly when turning the transaxle.

0.50 {0.020}

0.55 {0.022}

0.60 {0.024}

0.65 {0.026}

0.70 {0.028}

0.75 {0.030}

0.80 {0.031}

0.85 {0.033}

0.90 {0.035}

0.95 {0.037}

1.00 {0.039}

1.05 {0.041}

1.10 {0.043}

1.15 {0.045}

1.20 {0.047}

1.25 {0.049}

1.30 {0.051}

1.35 {0.053}

1.40 {0.055}

1.45 {0.057}

1.50 {0.059}

1.55 {0.061}

–

–

B3E0517A196

49 0500 330

B3E0517A197

AUTOMATIC TRANSAXLE

05–17–103

05

Assembly
Bearing and race locations

Note

• The bearing and race at locations 2, 3, 4, 5, and 6 are one-piece units.

Between
end cover
and clutch
component

Between
end cover
and clutch
component

Between
3-

4

clutch drum

and 3-

4

clutch

hub

Between
3-

4

clutch

hub and rear
sun gear plate

Between
rear planetary gear
componentand
front sun gear

Between
front sun gear and
front planetary
gear component

5

4

3

6

1

2

B3E0517A279