Mazda 5. Manual — part 44
05–17–96
AUTOMATIC TRANSAXLE
(2) Press on the other new bearing (ring gear
side) in the same manner.
5. Apply ATF to the thrust washers and pinion shaft.
6. Install the pinion gear and thrust washers into the
gear case.
7. Install the pinion shaft.
8. Install the roll pin, and crimp it to prevent it from
coming out of the gear case.
9. Apply ATF to the thrust washers.
10. Install the thrust washers and side gears into the
gear case, then turn the side gears and align
them with the drive shaft holes.
11. Measure the backlash of the side gears as
follows:
(1) Install the left and right drive shafts in the
differential.
(2) Support the drive shafts on V-blocks.
(3) Measure the backlash of both side gears.
Backlash
Standard: 0.05—0.15 mm {0.002—0.005 in}
Maximum: 0.5 mm {0.020 in}
• If not as specified, replace the differential.
End Of Sie
SECONDARY GEAR BEARING PRELOAD
B3E051719204A03
1. Set the primary gear into the transaxle case.
(See 05–17–102 AUTOMATIC TRANSAXLE ASSEMBLY.)
49 G030 338
B3E0517A275
B3E0517A276
B3E0517A277
V-BLOCKS
B3E0517A278
AUTOMATIC TRANSAXLE
05–17–97
05
2. Remove the bearing race and adjustment shim
from the converter housing using the SST.
3. Install the funnel and bearing race into the
transaxle case.
4. Set the secondary gear and output gear into the
transaxle case.
5. Install the bearing race removed in Step 2 into the
secondary gear and output gear.
6. Set the SSTs onto the primary gear and
secondary gear and output gear.
7. Turn the selector to eliminate the gap between its
two halves.
49 W032 2A0
B3E0517A174
FUNNEL
BEARING RACE
B3E0517A175
BEARING RACE
SECONDARY GEAR
AND OUTPUT GEAR
B3E0517A176
49 B019 017
49 B019 019
B3E0517A177
49 B019 017
A
B
B3E0517A178
05–17–98
AUTOMATIC TRANSAXLE
8. Set the six SSTs (collars) on the transaxle case in
the position shown.
9. Set the converter housing on the transaxle case
and tighten the SSTs (bolts) to the specified
torque.
Tightening torque
19—25 N·m {1.9—2.6 kgf·m, 14—18 ft·lbf}
10. Turn the SST (selector) to increase the clearance
(arrow) using the SSTs (bars), until it no longer
turns. This is to seat the bearing race.
11. Turn the selector in the opposite direction until the
preload is eliminated (gap is reduced).
12. Insert the joint through the converter housing and
attach it the SST installed to the primary gear.
Note
• Read the preload when the primary gear
starts to turn.
• Measure several times and calculate the
average value.
13. Adjust the clearance of the SST (selector) to
obtain the specified preload reading.
Preload:
1.5—2.4 N·m {15—25 kgf·cm, 13—22 in·lbf}
*1
0.4—1.5 N·m {5—15 kgf·cm, 4—13 in·lbf}
*2
*1 : Applied VIN (assumed): JM0 DY10Y100
100001—106898 JM6 DY10Y100 100001—
106898
*2 : Except *1
Note
• Measure the clearance around the entire
circumference, and select a shim based on the maximum clearance.
• The maximum allowable number of adjustment shim is one.
14. Measure the clearance as shown.
49 FT01 384
49 FT01 384
B3E0517A179
49 B019 018
49 B019 018
B3E0517A180
49 F401 385
B3E0517A181
TORQUE WRENCH
B3E0517A182
AUTOMATIC TRANSAXLE
05–17–99
05
15. Take the maximum reading and determine the
shim to be used.
Adjustment shim sizes
mm {in}
*1 : Applied VIN (assumed): JM0 DY10Y100
100001—106898 JM6 DY10Y100 100001—
106898
*2 : Except *1
16. Remove the converter housing and SST (selector).
17. Install the required adjustment shim and tap the
bearing race into the converter housing.
18. Install the converter housing.
Tightening torque
19—25 N·m {1.9—2.6 kgf·m, 14—18 ft·lbf}
19. Insert the SST (preload adapter) through the
converter housing and attach it to the SST.
20. Verify that the preload is within the specification. If
not, return to Step 1.
Preload:
1.5—2.4 N·m {15—25 kgf·cm, 13—22 in·lbf}
*1
0.4—1.5 N·m {5—15 kgf·cm, 4—13 in·lbf}
*2
*1 : Applied VIN (assumed): JM0 DY10Y100 100001—106898 JM6 DY10Y100 100001—106898
*2 : Except *1
21. Remove the converter housing.
End Of Sie
DIFFERENTIAL BEARING PRELOAD
B3E051719204A04
1. Remove the bearing race and adjustment shim
from the converter housing using the SST.
0.45 {0.018}
*2
0.50 {0.020}
0.55 {0.022}
0.60 {0.024}
0.65 {0.026}
0.70 {0.028}
0.75 {0.030}
0.80 {0.031}
0.85 {0.033}
0.90 {0.035}
0.95 {0.037}
1.00 {0.039}
1.05 {0.041}
1.10 {0.043}
1.15 {0.045}
1.20 {0.047}
1.25 {0.049}
1.30 {0.051}
*1
B3E0517A184
B3E0517A185
49 W032 2A0
B3E0517A186
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