Mazda 5. Manual — part 47
05–17–108
AUTOMATIC TRANSAXLE
Assembly procedure
1. Measure the bushing of the front sun gear.
Bushing inner diameter
Standard: 18.000—18.018 mm
{0.70866—0.70936 in}
Maximum: 18.038 mm {0.71016 in}
2. If not as specified, replace the front sun gear.
3. Measure the bushing of the end cover.
Bushing inner diameter
Standard: 23.600—23.621 mm
{0.92913—0.92995 in}
Maximum: 23.641 mm {0.93075 in}
4. If not as specified, replace the end cover.
5. Assemble the SST.
6. Lift the transaxle case and mount it on the SST.
7. Install the oil pipe.
7
Oil pipe
8
Connector bolt
9
Connector pipe
10
Vehicle speed sensor
11
Transaxle range switch
12
Oil pressure switch
13
Input/turbine speed sensor
14
Oil dipstick and oil filler tube
15
Torque converter
BUSHING
BUSHING
B3E0517A284
BUSHING
B3E0517A332
49 B019 010
B3E0517A331
49 0107 680A
B3E0517A202
AUTOMATIC TRANSAXLE
05–17–109
05
8. Install a new funnel and bearing race.
9. Install the bearing race, then tighten torx screws.
Tightening torque
10.8—13.7 N·m
{110—140 kgf·cm, 95.5—121 in·lbf}
10. Install the bearing race to the transaxle case.
11. Install the locknut.
(1) Set the primary gear.
(2) Set the distance piece and bearing.
FUNNEL
BEARING RACE
B3E0517A175
TORX
SCREW
BEARING
RACE
B3E0517A334
BEARING RACE
B3E0517A287
PRIMARY GEAR
B3E0517A288
BEARING
DISTANCE PIECE
PRIMARY GEAR
BEARING RACE
B3E0517A289
05–17–110
AUTOMATIC TRANSAXLE
(3) Loosely tighten the locknut.
(4) Set the SSTs in the order shown.
(5) Tighten the locknut from the end cover side to
adjust the preload within the specification.
Preload
0.50—0.90 N·m
{5.10—9.17 kgf·cm, 4.42—7.96 in·lbf}
(6) Stake the locknut.
(7) Remove the SST
LOCKNUT
B3E0517A290
49 B019 019
49 B019 020
1
2
CONVERTER HOUSING SIDE
B3E0517A231
49 B019 021
49 B019 022
2
3
1
EXTENSION BAR
END COVER SIDE
B3E0517A232
"' *' '
B3E0517A291
LOCKNUT
PRIMARY GEAR
B3E0517A292
AUTOMATIC TRANSAXLE
05–17–111
05
12. Install the front internal gear and one-way clutch.
13. Apply petroleum jelly to the bearing, and secure it
to the front planetary gear component.
14. Install the front planetary gear component.
15. Apply petroleum jelly to the bearing, and secure it
to the front sun gear.
16. Install the front sun gear.
17. Install the rear planetary gear.
Note
• Rotate the engine stand so that the oil pan
faces downward. Pull the front internal gear
and one-way clutch component a little until
the groove for the snap ring appears, then
install the snap ring.
B3E0517A229
FRONT PLANETARY
GEAR COMPONENT
BEARING
B3E0517A228
BEARING
FRONT
SUN
GEAR
B3E0517A293
B3E0517A226
GROOVE
FOR THE
SNAP RING
FRONT INTERNAL GEAR
AND ONE-WAY CLUTCH
B3E0517A294
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