Mazda 5. Manual — part 41
05–17–84
AUTOMATIC TRANSAXLE
11. Remove the tubular pins, pressure modifier
accumulator spring and pressure modifier
accumulator from the main control valve body.
12. Remove the gasket D, separator plate and gasket
C.
13. Remove the tubular pins.
Upper Control Valve Body Disassembly/Assembly
Caution
• Denting or scratching these precisely machined components will reduce the ability of the
transaxle to shift properly. When handling these components or the valve body that contains
them, be careful not to drop or hit them.
Note
• If a valve does not slide out under its own weight, place the valve body open-side down and tap on the
valve body lightly with a plastic hammer.
1. Disassemble in the order indicated in the table.
Warning
• Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes.
Wear protective eye wear whenever using compressed air.
2. Clean all parts and holes using compressed air and apply ATF to them immediately before assembly.
TUBELAR PIN
PRESSURE MODIFIER
ACCUMULATOR SPRING
PRESSURE
MODIFIER
ACCUMULATOR
B3E0517A156
GASKET D
GASKET C
SEPARATOR
PLATE
B3E0517A157
TUBULAR PIN
SOLENOID
VALVE
BODY
B3E0517A158
AUTOMATIC TRANSAXLE
05–17–85
05
3. Assemble in the reverse order of disassembly.
Assembly procedure
1. Measure the spring free length.
• If not as specified, replace the springs.
2. Install the solenoid reducing valve, solenoid reducing valve spring and retainer.
1
Manual valve
2
Retainer
3
Low and reverse shift valve spring
4
Low and reverse shift valve
5
Retainer
6
Solenoid reducing valve spring
7
Solenoid reducing valve
7
5
4
3
1
2
6
SOLENOID
REDUCING
VALVE
LOW AND REVERSE
SHIFT VALVE
MANUAL VALVE
SHIFT VALVE LOCATIONS
B3E0517A159
Item
Outer diameter
mm {in}
Free length
mm {in}
No. of coils
Wire diameter
mm {in}
Low and reverse shift
valve spring
8.7 {0.343}
31.3 {1.232}
9.0
0.8 {0.031}
Solenoid reducing valve
spring
8.7 {0.343}
44.2 {1.740}
16.0
1.1 {0.043}
05–17–86
AUTOMATIC TRANSAXLE
3. Install the low and reverse shift valve, low and
reverse shift valve spring and retainer.
4. Install the manual valve.
Main Control Valve Body Disassembly/Assembly
Caution
• Denting or scratching these precisely machined components will reduce the ability of the
transaxle to shift properly. When handling these components or the valve body that contains them
be careful not to drop or hit them.
Note
• If a valve does not slide out under its own weight, place the valve body open-side down and tap on the
valve body lightly with a plastic hammer.
1. Disassemble in the order indicated in the table.
Warning
• Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes.
Wear protective eye wear whenever using compressed air.
2. Clean all parts and holes using compressed air and apply ATF to them immediately before assembly.
SOLENOID
REDUCING
VALVE
LOW AND REVERSE
SHIFT VALVE
B3E0517A160
B3E0517A161
AUTOMATIC TRANSAXLE
05–17–87
05
3. Assemble in the reverse order of disassembly.
1
Retainer
2
Stopper plug
3
Pressure regulator valve spring
4
Pressure regulator valve
5
Retainer
6
Solenoid shift valve spring
7
Solenoid shift valve
8
Retainer
9
Converter relief valve spring
10
Converter relief valve
11
Retainer
12
Torque converter clutch valve spring
13
Torque converter clutch valve
14
Retainer
9
8
7
5
4
3
1
2
10
19
18
17
15
16
14
13
11
12
6
SOLENOID
SHIFT
VALVE
3—4 SHIFT VALVE
BYPASS
VALVE
SHIFT VALVE LOCATIONS
PRESSURE
REGULATOR
VALVE
CONVERTER
RELIEF
VALVE
TORQUE CONVERTER
CLUTCH CONTROL VALVE
B3E0517A162
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