Mazda Transaxle G35M–R. Manual — part 2

HOW TO USE THIS MANUAL

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Repair Procedure

1. Most repair operations begin with an overview illustration. It identifies the components, shows how the parts fit

together, and describes visual part inspection. However, only removal/installation procedures that need to be
performed methodically have written instructions.

2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview

illustration. In addition, symbols indicating parts requiring the use of special service tools or equivalent are also
shown.

3. Procedure steps are numbered and the part that is the main point of the procedure is shown in the illustration

with the corresponding number. Occasionally, there are important points or additional information concerning a
procedure. Refer to this information when servicing the related part.

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HOW TO USE THIS MANUAL

SYMBOLS

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There are eight symbols indicating oil, grease, fluids, sealant, and the use of SST or equivalent. These symbols
show application points or use of these materials during service.

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ADVISORY MESSAGES

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You will find several Warnings, Cautions, Notes, Specifications and Upper and Lower Limits in this
manual.

Warning

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A Warning indicates a situation in which serious injury or death could result if the warning is ignored.

Caution

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A Caution indicates a situation in which damage to the vehicle or parts could result if the caution is ignored.

Note

•

A Note provides added information that will help you to complete a particular procedure.

Specifications

•

The values indicate the allowable range when performing inspections or adjustments.

Upper and Lower Limits

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The values indicate the upper and lower limits that must not be exceeded when performing inspections or
adjustments.

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Symbol

Meaning

Kind

Apply oil

New appropriate engine oil or gear oil

Apply brake fluid

New appropriate brake fluid

Apply automatic transaxle/transmission fluid

New appropriate automatic transaxle/transmission
fluid

Apply grease

Appropriate grease

Apply sealant

Appropriate sealant

Apply petroleum jelly

Appropriate petroleum jelly

Replace part

O-ring, gasket, etc.

Use SST or equivalent

Appropriate tools

UNITS

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UNITS TABLE

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Conversion to SI Units (SystГЁme International d'UnitГ©s)

•

All numerical values in this manual are based on SI units. Numbers shown in conventional units are converted
from these values.

Rounding Off

•

Converted values are rounded off to the same number of places as the SI unit value. For example, if the SI unit
value is 17.2 and the value after conversion is 37.84, the converted value will be rounded off to 37.8.

Upper and Lower Limits

•

When the data indicates upper and lower limits, the converted values are rounded down if the SI unit value is
an upper limit and rounded up if the SI unit value is a lower limit. Therefore, converted values for the same SI
unit value may differ after conversion. For example, consider 2.7 kgf/cm

2

in the following specifications:

210—260 kPa {2.1—2.7 kgf/cm

2

, 30—38 psi}

270—310 kPa {2.7—3.2 kgf/cm

2

, 39—45 psi}

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The actual converted values for 2.7 kgf/cm

2

are 265 kPa and 38.4 psi. In the first specification, 2.7 is used as

an upper limit, so the converted values are rounded down to 260 and 38. In the second specification, 2.7 is
used as a lower limit, so the converted values are rounded up to 270 and 39.

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UNITS

Electrical current

A (ampere)

Electric power

W (watt)

Electric resistance

ohm

Electric voltage

V (volt)

Length

mm (millimeter)

in (inch)

Negative pressure

kPa (kilo pascal)

mmHg (millimeters of mercury)

inHg (inches of mercury)

Number of
revolutions

rpm (revolutions per minute)

Positive pressure

kPa (kilo pascal)

kgf/cm

2

(kilogram force per square

centimeter)

psi (pounds per square inch)

Torque

NВ·m (Newton meter)

kgfВ·m (kilogram force meter)

kgfВ·cm (kilogram force centimeter)

ftВ·lbf (foot pound force)

inВ·lbf (inch pound force)

Volume

L (liter)

US qt (U.S. quart)

imp qt (Imperial quart)

ml (milliliter)

cc (cubic centimeter)

cu in (cubic inch)

fl oz (fluid ounce)

Weight

N (Newton)

g (gram)

oz (ounce)

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FUNDAMENTAL PROCEDURES

PREPARATION OF TOOLS AND MEASURING EQUIPMENT

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Be sure that all necessary tools and measuring
equipment are available before starting any work.

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SPECIAL SERVICE TOOLS

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Use special service tools or equivalent when they
are required.

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DISASSEMBLY

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If the disassembly procedure is complex,
requiring many parts to be disassembled, all parts
should be marked in a place that will not affect
their performance or external appearance and
identified so that reassembly can be performed
easily and efficiently.

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INSPECTION DURING REMOVAL, DISASSEMBLY

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When removed, each part should be carefully
inspected for malfunction, deformation, damage,
and other problems.

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FUNDAMENTAL PROCEDURES

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