Mazda Transaxle G35M–R. Manual — part 1
CONTENTS
Manual
Transaxle
Workshop
Manual
G35M–R
FOREWORD
This manual explains the mechanism,
operation, and service points for
the above-indicated manual transaxle.
In order to do these procedures safety,
quickly, and correctly, you must first read
this manual and any other relevant service
materials carefully.
The information in this manual is current
up to March, 2002. Any changes that occur
after that time will not be reflected in
this particular manual. Therefore,
the contents of this manual may not exactly
match the mechanism that you are currently
serving.
Mazda Motor Corporation
HIROSHIMA, JAPAN
В© 2002 Mazda Motor Corporation
PRINTED IN The Netherlands, MARCH 2002
1732–1E–02C
Title
Section
WARNING
Servicing a vehicle can be dangerous. If you have not received
service-related training, the risks of injury, property damage, and
failure of servicing increase. The recommended servicing procedures
for the vehicle in this workshop manual were developed with
Mazda-trained technicians in mind. This manual may be useful to
non-Mazda trained technicians, but a technician with our
service-related training and experience will be at less risk when
performing service operations. However, all users of this manual are
expected to at least know general safety procedures.
This manual contains "Warnings" and "Cautions" applicable to risks
not normally encountered in a general technician's experience.
They should be followed to reduce the risk of injury and the risk that
improper service or repair may damage the vehicle or render it unsafe.
It is also important to understand that the "Warnings" and "Cautions"
are not exhaustive. It is impossible to warn of all the hazardous
consequences that might result from failure to follow the procedures.
The procedures recommended and described in this manual are
effective methods of performing service and repair. Some require tools
specifically designed for a specific purpose. Persons using procedures
and tools which are not recommended by Mazda Motor Corporation
must satisfy themselves thoroughly that neither personal safety nor
safety of the vehicle will be jeopardized.
The contents of this manual, including drawings and specifications, are
the latest available at the time of printing, and Mazda Motor Corporation
reserves the right to change the vehicle designs and alter the contents
of this manual without notice and without incurring obligation.
Parts should be replaced with genuine Mazda replacement parts or
with parts which match the quality of genuine Mazda replacement
parts. Persons using replacement parts of lesser quality than that of
genuine Mazda replacement parts must satisfy themselves thoroughly
that neither personal safety nor safety of the vehicle will be
jeopardized.
Mazda Motor Corporation is not responsible for any problems which
may arise from the use of this manual. The cause of such problems
includes but is not limited to insufficient service-related training, use of
improper tools, use of replacement parts of lesser quality than that of
genuine Mazda replacement parts, or not being aware of any revision
of this manual.
GI–1
GI
GI
GENERAL INFORMATION
HOW TO USE THIS MANUAL . . . . . . . . GI-2
RANGE OF TOPICS . . . . . . . . . . .. GI-2
SERVICING PROCEDURE . . . . . . . ... GI-2
SYMBOLS. . . . . . . . . . . . . . .. GI-4
ADVISORY MESSAGES . . . . . . . . ... GI-4
UNITS . . . . . . . . . . . . . . . . ... GI-5
UNITS TABLE . . . . . . . . . . . . . GI-5
FUNDAMENTAL PROCEDURES . . . . . . GI-6
PREPARATION OF TOOLS AND MEASURING
EQUIPMENT. . . . . . . . . . . . ... GI-6
DISASSEMBLY. . . . . . . . . . . ... GI-6
ARRANGEMENT OF PARTS . . . . . . . GI-7
CLEANING OF PARTS. . . . . . . . . .. GI-7
REASSEMBLY. . . . . . . . . . . . ... GI-7
ADJUSTMENT . . . . . . . . . . . . ... GI-8
RUBBER PARTS AND TUBING . . . . . . GI-8
HOSE CLAMPS . . . . . . . . . . . . . GI-8
TORQUE FORMULAS. . . . . . . . . ... GI-8
VISE . . . . . . . . . . . . . . . . ... GI-9
ELECTRICAL SYSTEM. . . . . . . . . . GI-9
CONNECTORS. . . . . . . . . . . . .. GI-9
NEW STANDARDS . . . . . . . . . . . GI-12
NEW STANDARDS TABLE . . . . . . . . GI-12
GI–2
HOW TO USE THIS MANUAL
RANGE OF TOPICS
A6E201000001M01
•
This manual contains procedures for performing all required service operations. The procedures are divided
into the following five basic operations:
— Removal/Installation
— Disassembly/Assembly
— Replacement
— Inspection
— Adjustment
•
Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of
parts, jacking, vehicle lifting, cleaning of parts and visual inspection) have been omitted.
End Of Sie
SERVICING PROCEDURE
A6E201000001M02
Inspection, Adjustment
•
Inspection and adjustment procedures are
divided into steps. Important points regarding the
location and contents of the procedures are
explained in detail and shown in the illustrations.
HOW TO USE THIS MANUAL
XME2010001
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