Mazda Transaxle G35M–R. Manual — part 14
MANUAL TRANSAXLE
J–37
J
Oil Seal (Differential) Assembly Note
1. Apply transaxle oil to the new oil seal lip.
2. Install the oil seal using the SST.
Bearing Race (Differential) Assembly Note
1. Install the adjustment shim(s) and install the
bearing race using a suitable pipe.
Bearing Race (Transaxle Case) Assembly Note
1. Install the adjustment shim(s) and install the
bearing race using a suitable pipe.
Oil Seal (Change Rod Component) Assembly Note
1. Apply transaxle oil to the new oil seal lip.
2. Install the oil seal using a suitable pipe.
Outer diameter of pipe
26.0 mm {1.02 in}
32
O-ring
33
Crank lever shaft
Z4F5112M085
A6E5112M079
A6E5112M103
A6E5112M086
J–38
MANUAL TRANSAXLE
Oil Seal (Primary Shaft)Assembly Note
1. Apply transaxle oil to outer circumference of the oil seal.
2. Install the new oil seal using a suitable pipe.
End Of Sie
5TH/REVERSE GEAR AND HOUSING PARTS ASSEMBLY
A6E511201029M06
1. Assemble in the order shown in the figure.
.
A6E5112M088
A6E5112M119
MANUAL TRANSAXLE
J–39
J
Clutch Housing Assembly Note
1. Assemble the SST.
2. Assembly clutch housing on the SST.
1
Clutch housing
(See
J–39 Clutch Housing Assembly Note
2
Control rod
3
Control end
4
1st/2nd shift fork
5
Control lever
6
Interlock lever
7
3rd/4th shift fork
8
Clutch hub
9
Clutch hub sleeve
10
Synchronizer key springs
11
Differential component
12
Secondary shaft gear component
(See
J–40 Primary Shaft Gear Component and
Secondary Shaft Gear Component Assembly Note
13
Primary shaft gear component
(See
J–40 Primary Shaft Gear Component and
Secondary Shaft Gear Component Assembly Note
14
Push pin
15
Shift fork and shift rod component
(See
J–40 Shift Fork and Shift Rod Component
)
16
Crank lever component
(See
J–40 Crank Lever Component and Crank
17
Crank lever shaft
(See
J–40 Crank Lever Component and Crank
18
Pin
19
5th/reverse shift rod end
(See
J–41 5th/Reverse Shift Rod End and 5th/
Reverse Shift Rod Assembly Note
20
5th/reverse shift rod
(See
J–41 5th/Reverse Shift Rod End and 5th/
Reverse Shift Rod Assembly Note
)
21
Reverse idle gear
(See
J–41 Reverse Idle Gear and Reverse Idle
)
22
Reverse idle shaft
(See
J–41 Reverse Idle Gear and Reverse Idle
)
23
Magnet
24
Transaxle case component
(See
J–41 Transaxle Case Component Assembly
)
25
Neutral switch
26
Back-up light switch
27
Lock bolt, ball and spring
28
Guide bolt
29
Lock bolt
30
Secondary 5th gear
(See
J–42 Secondary 5th Gear Assembly Note
)
31
Gear sleeve
32
5th gear
33
5th synchronizer ring
34
5th/reverse clutch hub component
(See
J–42 5th/Reverse Clutch Hub Component and
5th/Reverse Shift Fork Assembly Note
35
5th/reverse shift fork
(See
J–42 5th/Reverse Clutch Hub Component and
5th/Reverse Shift Fork Assembly Note
36
Locknut (secondary shaft)
(See
37
Locknut (primary shaft)
(See
38
Rear cover
A6E5112M108
J–40
MANUAL TRANSAXLE
Primary Shaft Gear Component and Secondary Shaft Gear Component Assembly Note
1. Install the primary shaft gear component and the secondary shaft gear component together.
Shift Fork and Shift Rod Component Assembly Note
1. Shift to 2nd gear and position the shift fork and
shift rod component as shown.
2. Insert the spring seat and spring into the reverse
lever shaft, install the steel ball, and place a
scraper so that it contacts the steel ball.
3. With the edge of the control end against the
scraper, when the control end is pushed in the
direction of the arrow in the figure so that the ball
goes into the shaft, the rod will at the same time
line up with the shift rod coupling hole in the
clutch housing.
4. Set each clutch hub sleeve to the neutral position,
and tap the shift rod from above so that the steel
ball goes into the center groove (of the three
grooves in the control end).
5. Pull the ball part of the control end forward so that
the steel ball goes into the detent in the groove.
Crank Lever Component and Crank Lever Shaft Assembly Note
1. Fit the crank lever between the change arm and the control end, and connect the crank lever shaft to the crank
lever.
2. Aligh the pin holes of the crank lever shaft and the
clutch housing, and insert a new pin.
A6E5112M091
Z4F5112M092
A6E5112M093
A6E5112M094
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