Bobcat S150. Manual — part 16
S150 Bobcat Loader
47
Operation & Maintenance Manual
PREVENTIVE MAINTENANCE
AIR CLEANER SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Replacing Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
ALTERNATOR BELT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Adjusting The Alternator Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . . . . . . . . . 61
BOB-TACH (HAND LEVER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Inspection And Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
BOB-TACH (POWER) (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Inspection And Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Cleaning Battery and Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Fuse Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Removing And Installing The Battery . . . . . . . . . . . . . . . . . . . . . . . . . 73
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . 71
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Checking Coolant Level And Adding Coolant . . . . . . . . . . . . . . . . . . . 68
Cleaning The Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Checking And Maintaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
FINAL DRIVE TRANSMISSION (CHAINCASE) . . . . . . . . . . . . . . . . . . . 78
MAINTENANCE
PREVENTIVE
S150 Bobcat Loader
Operation & Maintenance Manual
48
PREVENTIVE MAINTENANCE (CONT’D)
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Fuel Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . 66
HEATING SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Cleaning And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 74
Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Hydraulic Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Replacing Hydraulic Fluid and Case Drain Filters . . . . . . . . . . . . . . . . 75
Replacing Hydraulic/Hydrostatic Filter. . . . . . . . . . . . . . . . . . . . . . . . . 74
LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Disengaging The Lift Arm Support Device . . . . . . . . . . . . . . . . . . . . . 55
Engaging The Lift Arm Support Device . . . . . . . . . . . . . . . . . . . . . . . . 54
LUBRICATING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Lubrication Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
MAINTENANCE SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cab Door Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Lowering The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Raising The Operator Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
S150 Bobcat Loader
49
Operation & Maintenance Manual
PREVENTIVE MAINTENANCE (CONT’D)
Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
S150 Bobcat Loader
51
Operation & Maintenance Manual
MAINTENANCE SAFETY
WARNING
Instructions are necessary before operating or servicing machine. Read
and understand the Operation & Maintenance Manual, Handbook and signs
(decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to
follow instructions can cause injury or death.
W-2003-0903
Never service the Bobcat Skid
Steer Loader without instructions.
Have good ventilation when
welding or grinding painted
parts.
Wear dust mask when grinding
painted parts. Toxic dust and gas
can be produced.
Avoid exhaust fume leaks which
can kill without warning. Exhaust
system must be tightly sealed.
Stop, cool and clean engine of
flammable materials before
checking fluids.
Never service or adjust loader
with the engine running unless
instructed to do so in the
manual.
Avoid contact with leaking
hydraulic fluid or diesel fuel
under pressure. It can penetrate
the skin or eyes.
Never fill fuel tank with engine
running, while smoking or when
near open flame.
Disconnecting or loosening any
hydraulic tubeline, hose, fitting,
component or a part failure can
cause lift arms to drop. Do not go
under lift arms when raised
unless supported by an
approved lift arm support device.
Replace it if damaged.
Keep body, jewelry and clothing
away from moving parts,
electrical contact, hot parts and
exhaust.
Wear eye protection to guard
from battery acid, compressed
springs, fluids under pressure
and flying debris when engines
are running or tools are used.
Use eye protection approved for
type of welding.
Keep rear door closed except for
service. Close and latch door
before operating the loader.
Never work on loader with lift
arms up unless lift arms are held
by an approved lift arm support
device. Replace if damaged.
Never modify equipment or add
attachments not approved by
Bobcat Company.
Lead-acid batteries produce
flammable and explosive gases.
Keep arcs, sparks, flames and
lighted tobacco away from
batteries.
Batteries contain acid which
burns eyes or skin on contact.
Wear protective clothing. If acid
contacts body, flush well with
water. For eye contact flush well
and get immediate medical
attention.
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
Use the correct procedure to lift or
lower operator cab.
Cleaning and maintenance are
required daily.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by
the owner/operator without any specific technical training. Maintenance procedures which are not in the
Operation & Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE
PERSONNEL. Always use genuine Bobcat replacement parts. The Service Safety Training Course is
available from your Bobcat dealer.
MSW08-0903
WRONG
B-6589
B-10731a
CORRECT
B-15590
CORRECT
B-15591
CORRECT
WRONG
B-15525
WRONG
B-15593
WRONG
B-15592
WRONG
B-15600
WRONG
B-15601
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