Acura RL (1996-2004 year). Manual — part 571
Moonroof
Guide Rails/Cable Assembly Replacement (cont'd)
4. Remove the nuts, lift off each guide rail, then remove the cable assembly with the sliders attached.
NOTE: Take care not to bend the cable tubes and guide rails.
Bolt, screw locations
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
Nut locations
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
6 x 1.0 mm
9 N-m (0.9 kgf-m,
7 Ibf-ft)
SLIDER
GUIDE
RAIL
FRAME SEAL
FRAME
GROMMET
FRAME
GROUND
PLATE
CABLE
TUBES
CABLE
ASSEMBLY
MOTOR
SEALANT
5. Installation is the reverse of the removal procedure.
NOTE:
Damaged parts should be replaced.
Grease the sliding portion with Super High Temp Urea Grease, P/N 08758 - 9002.
Fill the groove in each grommet with sealant.
Install the frame seal securely.
Before installing the motor, make sure both sliders are parallel.
Before installing the motor, install the frame and glass, then check the opening drag (see page
).
INNER CABLE
GROMMET
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Switch Plate Adjustment (Fully Closed Position/Auto Stop Position)
1. Remove the headliner (see page
).
2. Using the moonroof wrench, close the glass fully.
NOTE: Check the glass fit to the roof panel.
3. Using an open-end wrench, loosen the switch plate A mounting bolts.
4. Adjust position of switch plate A (switch cam) as shown.
NOTE:
Move switch plate A a little at a time, then secure switch plate A at the position where the switch cam contacts the
closed position switch (a faint click is heard).
Check that switch plate A contacts the cable bracket.
CABLE BRACKET
CLOSED
POSITION
SWITCH
OPEN-END
WRENCH
SWITCH PLATE A
Forward
SLIDER
SWITCH
PLATE A
INNER CABLE END
SWITCH CAM
CABLE BRACKET
SWITCH
PLATE A
GUIDE PLATE
CABLE
BRACKET
BOLTS
GLASS
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Moonroof
Switch Plate Adjustment (Fully Closed Position/Auto Stop Position) (cont'd)
5. Using the moonroof wrench, open the glass to the auto stop position as shown.
6. Using an open-end wrench, loosen the switch plate B mounting bolts.
7. Adjust position of switch plate B (switch cam) as shown.
NOTE:
Move switch plate B a little at a time, then secure switch plate B at the position where the switch cam contacts the
auto stop position switch (a faint click is heard).
Check that switch plate B contacts the cable bracket.
SWITCH CAM
INNER CABLE END
SWITCH
PLATE B
AUTO
STOP
POSITION
SWITCH
OPEN-END
WRENCH
SWITCH PLATE B
Forward
CABLE BRACKET
CABLE
BRACKET
BOLTS
GLASS
130 mm
(5.1 in.)
8. Check the operation of the glass (from the tilt-up position to the fully closed position, from the fully opened position
to the auto stop position, from the auto stop position to the fully closed position) by operating the moonroof switch.
CABLE BRACKET
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Opening Drag Check
(Motor Removed)
Before installing the motor, measure the effort required
to open the glass using a spring scale as shown.
CAUTION: When using a spring scale, protect the lead-
ing edge of the glass with a shop towel.
If load is over 40 N (4 kgf, 9 Ibf), check the side clearance
).
SHOP TOWEL
GLASS
SPRING
SCALE
Closing Force Check
(Motor Installed)
1.
After installing all removed parts, have a helper
hold the switch to close the glass while you mea-
sure the force required to stop it. Attach a spring
scale as shown. Read the force as soon as the glass
stops moving, then immediately release the switch
and spring scale.
CAUTION: When using a spring scale, protect the
leading edge of the glass with a shop towel.
Closing Force: 200 - 290 N
(20 - 30 kgf, 44 - 66 Ibf)
SHOP
TOWEL
2.
SPRING
SCALE
If the force in not within specification, install a new
lock washer, adjust the tension by turning the motor
clutch adjusting nut, and bend the lock washer
against the motor clutch adjusting nut.
LOCK
WASHER
Replace.
MOTOR CLUTCH
ADJUSTING NUT
MOTOR
CLOCKWISE
To increase
force.
COUNTER-
CLOCKWISE
To decrease
force.
GLASS
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