Acura TSX / Honda Accord CL. Manual — part 868

Fig. 38: Measuring The Thickness Of The Shift Fork Fingers

3. Measure the clearance between the shift fork (A) and the shift arm (B). If the clearance exceeds the

service limit, go to step 4.

Standard: 0.2-0.5 mm (0.008-0.020 in.)

Service Limit: 0.62 mm (0.024 in.)

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

Fig. 39: Measuring The Clearance Between The Shift Fork & The Shift Arm

4. Measure the width of the shift arm.

Standard: 16.9-17.0 mm (0.665-0.669 in.)

z

If the width is not within the standard, replace the shift arm.

z

If the width is within the standard, replace the shift fork or shift piece.

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

Fig. 40: Measuring The Width Of The Shift Arm

SHIFT FORK DISASSEMBLY/REASSEMBLY

Prior to reassembling, clean all the parts in solvent, dry them, and apply lubricant to all contact surfaces.

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

Fig. 41: Identifying Shift Fork Components

MAINSHAFT ASSEMBLY CLEARANCE INSPECTION

1. Support the bearing inner race with an appropriate sized socket (A), and push down on the mainshaft (B).

NOTE:

If replacement is required, always replace the synchro sleeve and hub as a set.

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed