Acura TSX / Honda Accord CL. Manual — part 869
Fig. 42: Inspecting Mainshaft Assembly Clearance
2. Measure the clearance between 2nd (C) and 3rd (D) gears with a feeler gauge (E).
Standard: 0.06-0.16 mm (0.002-0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
z
If the clearance is more than the service limit, go to step 3.
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If the clearance is within the service limit, go to step 4 .
2004 Acura TSX
2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed
3. Measure the thickness of 3rd gear.
Standard: 23.92-23.97 mm (0.941-0.944 in.)
Service Limit: 23.80 mm (0.937 in.)
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If the thickness is less than the service limit, replace 3rd gear.
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If the thickness is within the service limit, replace the 3rd/4th synchro hub.
Fig. 43: Measuring The Thickness Of 3rd Gear
4. Measure the clearance between 4th gear (A) and the distance collar (B) with a dial indicator (C). If the
clearance is more than the service limit, go to step 5.
Standard: 0.06-0.16 mm (0.002-0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
2004 Acura TSX
2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed
Fig. 44: Measuring The Clearance Between 4th Gear & The Distance Collar
5. Measure distance 1 on the distance collar.
Standard: 24.03-24.08 mm (0.946-0.948 in.)
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If distance 1 is not within the standard, replace the distance collar.
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If distance 1 is within the standard, go to step 6.
2004 Acura TSX
2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed
Fig. 45: Measuring Distance 1 On The Distance Collar
6. Measure the thickness of 4th gear.
Standard: 23.92-23.97 mm (0.941-0.944 in.)
Service Limit: 23.80 mm (0.937 in.)
z
If the thickness is less than the service limit replace 4th gear.
z
If the thickness is within the service limit, replace the 3rd/4th synchro hub.
2004 Acura TSX
2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed
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