Acura CSX. Manual — part 6
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Cooling System
Item
Measurement
Qualification
Standard or New
2-6
Standards and Service Limits
Radiator
Coolant capacities (including engine,
heater, hoses, and reservoir)
Use Honda Long Life Antifreeze/
Coolant Type 2
(K20Z2)
M/T: engine
overhaul
6.6 L (1.74 US gal)
M/T: coolant
change
4.3 L (1.14 US gal)
A/T: engine
overhaul
6.5 L (1.72 US gal)
A/T: coolant
change
4.2 L (1.11 US gal)
Coolant capacities (includes engine,
heater, hoses, and reservoir)
Use Honda Long Life Antifreeze/
Coolant Type 2
(K20Z3)
Engine overhaul
6.8 L (1.80 US gal)
Coolant change
4.5 L (1.19 US gal)
Coolant reservoir
Coolant capacity
0.4 L (0.11 US gal)
Radiator cap
Opening pressure
93
123 kPa (0.95
1.25 kgf/cm , 14
18 psi)
Thermostat
Opening temperature
Begins to open
76
80 °C (169
176 °F)
Fully open
90 °C (194 °F)
Valve lift at fully open
8.0 mm (0.31 in.)
2
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Fuel and Emissions
Clutch
Item
Measurement
Qualification
Standard or New
Item
Measurement
Qualification
Standard or New
Service Limit
2-7
Fuel pressure
regulator
Pressure with fuel pressure gauge
connected
330
380 kPa (3.4
3.9 kgf/cm , 48
55 psi)
Fuel tank
Capacity
50 L (13.2 US gal)
Engine idle
(K20Z2)
Idle speed without load
M/T (in neutral)
700
50 rpm
A/T (in N or P)
800
50 rpm
Idle speed with high electrical load
(A/C switch ON, temperature set to
max cool, blower fan on High, rear
window defogger ON, and headlights
on high beam)
M/T (in neutral)
780
50 rpm
A/T (in N or P)
800
50 rpm
Engine idle
(K20Z3)
Idle speed without load
M/T (in neutral)
750
50 rpm
Idle speed with high electrical load
(A/C switch ON, temperature set to
max cool, blower fan on High, rear
window defogger ON, and headlights
on high beam)
M/T (in neutral)
750
50 rpm
Clutch pedal
Height from floor
Except Type S
159.3 mm (6.27 in.)
Type S
161.3 mm (6.35 in.)
Stroke
130
140 mm (5.12
5.51 in.)
Flywheel
Runout on clutch mating surface
0.05 mm (0.002 in.) max.
0.15 mm (0.006 in.)
Clutch disc
Rivet head depth
1.65
2.25 mm (0.065
0.089 in.)
0.7 mm (0.03 in.)
Thickness
8.3
8.9 mm (0.33
0.35 in.)
6.0 mm (0.24 in.)
Pressure plate
Warpage
0.03 mm (0.001 in.) max.
0.15 mm (0.006 in.)
Evenness of the height of the
diaphragm spring fingers
0.6 mm (0.02 in.) max.
0.8 mm (0.03 in.)
2
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01
SNR9AA7000000000000NDAT02
Manual Transmission and M/T Differential (5-speed)
Item
Measurement
Qualification
Standard or New
Service Limit
2-8
Standards and Service Limits
A
B
B
Manual
transmission
fluid
Capacity
Use Acura MTF
Fluid change
1.5 L (1.6 US qt)
Overhaul
1.7 L (1.8 US qt)
Mainshaft
End play
0.11
0.17 mm (0.004
0.007 in.)
Adjust
Diameter of ball bearing contact area
(transmission housing side)
27.987
28.000 mm (1.1018
1.1024 in.) 27.93 mm (1.100 in.)
Diameter of 4th/5th gear distance
collar contact area
31.984
32.000 mm (1.2592
1.2598 in.) 31.93 mm (1.257 in.)
Diameter of needle bearing contact
area
38.984
39.000 mm (1.5348
1.5354 in.) 38.93 mm (1.533 in.)
Diameter of ball bearing contact area
(clutch housing side)
27.977
27.990 mm (1.1015
1.1020 in.) 27.92 mm (1.099 in.)
Diameter of bushing contact area
20.80
20.85 mm (0.819
0.821 in.)
20.75 mm (0.817 in.)
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
Mainshaft 3rd,
4th, and 5th gear
I.D.
44.009
44.025 mm (1.7326
1.7333 in.) 44.08 mm (1.735 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
23.92
23.97 mm (0.942
0.944 in.)
23.80 mm (0.937 in.)
Mainshaft 4th/
5th gear distance
collar
I.D.
32.00
32.01 mm (1.2598
1.2602 in.)
32.02 mm (1.261 in.)
O.D.
38.989
39.000 mm (1.5350
1.5354 in.) 38.94 mm (1.533 in.)
Length
A
51.95
52.05 mm (2.045
2.049 in.)
B
24.03
24.08 mm (0.946
0.948 in.)
MBS distance
collar
I.D.
28.00
28.10 mm (1.102
1.106 in.)
Length
23.95
24.05 mm (0.943
0.947 in.)
Countershaft
Diameter of ball bearing contact area
(transmission housing side)
30.020
30.033 mm (1.1819
1.1824 in.) 29.97 mm (1.180 in.)
Diameter of 1st gear distance collar
contact area
39.937
39.950 mm (1.5723
1.5728 in.) 39.88 mm (1.570 in.)
Diameter of needle bearing contact
area (clutch housing side)
40.000
40.015 mm (1.5748
1.5754 in.) 39.95 mm (1.573 in.)
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
35 mm shim-to-bearing inner race
clearance
0.04
0.10 mm (0.0016
0.0039 in.)
Adjust
Countershaft 1st
and 2nd gear
I.D.
52.010
52.029 mm (2.0476
2.0484 in.) 52.08 mm (2.050 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
1st
22.92
22.97 mm (0.902
0.904 in.)
22.87 mm (0.900 in.)
2nd
27.92
27.97 mm (1.099
1.101 in.)
27.87 mm (1.097 in.)
Countershaft 1st
and 2nd gear
distance collar
I.D.
39.95
39.96 mm (1.5728
1.5732 in.)
39.97 mm (1.574 in.)
O.D.
46.989
47.000 mm (1.8500
1.8504 in.) 46.94 mm (1.848 in.)
Length
1st
23.03
23.08 mm (0.907
0.909 in.)
2nd
28.03
28.08 mm (1.104
1.106 in.)
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Item
Measurement
Qualification
Standard or New
Service Limit
2-9
Reverse idler
gear
I.D.
20.016
20.043 mm (0.7880
0.7891 in.) 20.90 mm (0.832 in.)
Gear-to-reverse gear shaft clearance
0.036
0.084 mm (0.0014
0.0033 in.)
0.16 mm (0.006 in.)
Synchro ring
Ring-to-gear clearance
Ring pushed
against gear
0.70
1.49 mm (0.028
0.059 in.)
0.4 mm (0.016 in.)
Triple cone
synchro
Outer synchro ring-to-synchro cone
clearance
Ring pushed
against gear
0.70
1.19 mm (0.028
0.047 in.)
0.3 mm (0.012 in.)
Synchro cone-to-gear clearance
Ring pushed
against gear
0.50
1.04 mm (0.020
0.041 in.)
0.3 mm (0.012 in.)
Outer synchro ring-to-gear clearance
Ring pushed
against gear
0.95
1.68 mm (0.037
0.066 in.)
0.6 mm (0.024 in.)
Shift fork
Finger thickness
7.4
7.6 mm (0.29
0.30 in.)
Fork-to-synchro sleeve clearance
0.35
0.65 mm (0.014
0.026 in.)
1.0 mm (0.039 in.)
Reverse shift
fork
Finger width
13.4
13.7 mm (0.528
0.539 in.)
Fork-to-reverse idler gear clearance
0.20
0.59 mm (0.008
0.023 in.)
1.3 mm (0.051 in.)
Shift arm
I.D.
13.973
14.000 mm (0.5501
0.5512 in.)
Finger width
16.9
17.0 mm (0.665
0.669 in.)
Shift arm-to-shift fork clearance
0.2
0.5 mm (0.008
0.020 in.)
0.62 mm (0.024 in.)
Select lever
Finger width
14.85
14.95 mm (0.585
0.589 in.)
Change lever
Shaft-to-select lever clearance
0.05
0.25 mm (0.002
0.010 in.)
0.50 mm (0.020 in.)
Groove width
15.00
15.10 mm (0.591
0.594 in.)
Shaft-to-shift arm clearance
0.013
0.070 mm (0.0005
0.0028 in.)
0.1 mm (0.004 in.)
M/T differential
carrier
Pinion shaft contact area I.D.
18.010
18.028 mm (0.7091
0.7098 in.)
Carrier-to-pinion shaft clearance
0.027
0.057 mm (0.0011
0.0022 in.)
0.1 mm (0.004 in.)
Driveshaft contact area I.D.
28.025
28.045 mm (1.1033
1.1041 in.)
M/T differential
pinion gear
Backlash
0.05
0.15 mm (0.002
0.006 in.)
I.D.
18.042
18.066 mm (0.7103
0.7113 in.)
Pinion gear-to-pinion shaft clearance
0.059
0.095 mm (0.0023
0.0037 in.)
0.15 mm (0.006 in.)
M/T differential
80 mm shim
80 mm shim-to-bearing outer race
clearance in transmission housing
0
0.10 mm (0
0.039 in.)
Adjust
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