Acura CSX. Manual — part 7
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01
Manual Transmission and M/T Differential (6-speed)
Item
Measurement
Qualification
Standard or New
Service Limit
2-10
Standards and Service Limits
A
B
B
Manual
transmission
fluid
Capacity
Use Honda MTF
Fluid change
1.5 L (1.6 US qt)
Overhaul
1.7 L (1.8 US qt)
Mainshaft
End play
0.11
0.17 mm (0.004
0.007 in.)
Adjust
Diameter of ball bearing contact area
(transmission housing side)
27.987
28.000 mm (1.1018
1.1024 in.) 27.93 mm (1.100 in.)
Diameter of 4th/5th gear distance
collar contact area
31.984
32.000 mm (1.2592
1.2598 in.) 31.93 mm (1.257 in.)
Diameter of needle bearing contact
area
38.984
39.000 mm (1.5348
1.5354 in.) 38.93 mm (1.533 in.)
Diameter of ball bearing contact area
(clutch housing side)
27.977
27.990 mm (1.1015
1.1020 in.) 27.92 mm (1.099 in.)
Diameter of bushing contact area
20.80
20.85 mm (0.819
0.821 in.)
20.75 mm (0.817 in.)
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
Mainshaft
3rd, 4th, and 5th
gear
I.D.
44.009
44.025 mm (1.7326
1.7333 in.) 44.08 mm (1.735 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
23.92
23.97 mm (0.942
0.944 in.)
23.80 mm (0.937 in.)
Mainshaft
6th gear
I.D.
40.009
40.025 mm (1.5752
1.5758 in.) 40.08 mm (1.578 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
23.92
23.97 mm (0.942
0.944 in.)
23.80 mm (0.937 in.)
Mainshaft
4th/5th gear
distance collar
I.D.
32.00
32.01 mm (1.2598
1.2602 in.)
32.02 mm (1.261 in.)
O.D.
38.989
39.000 mm (1.5350
1.5354 in.) 38.94 mm (1.533 in.)
Length
A
51.95
52.05 mm (2.045
2.049 in.)
B
24.03
24.08 mm (0.946
0.948 in.)
Mainshaft
6th gear distance
collar
I.D.
28.00
28.01 mm (1.102
1.103 in.)
28.02 mm (1.103 in.)
O.D.
34.989
35.000 mm (1.3775
1.3780 in.) 34.940 mm (1.3756 in.)
Length
24.03
24.08 mm (0.946
0.948 in.)
Countershaft
Diameter of ball bearing contact area
(transmission housing side)
30.020
30.033 mm (1.1819
1.1824 in.) 29.97 mm (1.180 in.)
Diameter of 1st gear distance collar
contact area
39.937
39.950 mm (1.5723
1.5728 in.) 39.883 mm (1.5702 in.)
Diameter of needle bearing contact
area (clutch housing side)
35.000
35.015 mm (1.3780
1.3785 in.) 34.95 mm (1.376 in.)
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
35 mm shim-to-bearing inner race
clearance
0.04
0.10 mm (0.0016
0.0039 in.)
Adjust
Countershaft 1st
and 2nd gear
I.D.
52.010
52.029 mm (2.0476
2.0484 in.) 52.08 mm (2.050 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
1st
22.92
22.97 mm (0.902
0.904 in.)
22.87 mm (0.900 in.)
2nd
27.92
27.97 mm (1.099
1.101 in.)
27.87 mm (1.097 in.)
Countershaft 1st
and 2nd gear
distance collar
I.D.
39.95
39.96 mm (1.5728
1.5732 in.)
39.97 mm (1.574 in.)
O.D.
46.989
47.000 mm (1.8500
1.8504 in.) 46.94 mm (1.848 in.)
Length
1st
23.03
23.08 mm (0.907
0.909 in.)
2nd
28.03
28.08 mm (1.104
1.106 in.)
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Item
Measurement
Qualification
Standard or New
Service Limit
2-11
Reverse idler
gear
I.D.
20.016
20.043 mm (0.7880
0.7891 in.) 20.90 mm (0.823 in.)
Gear-to-reverse idler gear shaft
clearance
0.036
0.084 mm (0.0014
0.0033 in.)
0.16 mm (0.006 in.)
Synchro ring
Ring-to-gear clearance
Ring pushed
against gear
0.70
1.49 mm (0.028
0.059 in.)
0.4 mm (0.016 in.)
Double cone
synchro and
triple cone
synchro
Outer synchro ring-to-synchro cone
clearance
Ring pushed
against gear
0.70
1.19 mm (0.028
0.047 in.)
0.3 mm (0.012 in.)
Synchro cone-to-gear clearance
Ring pushed
against gear
0.50
1.04 mm (0.020
0.041 in.)
0.3 mm (0.012 in.)
Outer synchro ring-to-gear clearance
Ring pushed
against gear
0.95
1.68 mm (0.037
0.066 in.)
0.6 mm (0.024 in.)
Shift fork
Finger thickness
7.4
7.6 mm (0.29
0.30 in.)
Fork-to-synchro sleeve clearance
0.35
0.65 mm (0.014
0.026 in.)
1.0 mm (0.039 in.)
Reverse shift
fork
Finger width
13.4
13.7 mm (0.528
0.539 in.)
Fork-to-reverse idler gear clearance
0.20
0.59 mm (0.008
0.023 in.)
1.3 mm (0.051 in.)
Shift arm
I.D.
13.973
14.000 mm (0.5501
0.5512 in.)
Finger width
16.9
17.0 mm (0.665
0.669 in.)
Shift arm-to-shift fork clearance
0.2
0.5 mm (0.008
0.020 in.)
0.62 mm (0.024 in.)
Select lever
Finger width
14.85
14.95 mm (0.585
0.589 in.)
Change lever
Shaft-to-select lever clearance
0.05
0.25 mm (0.002
0.010 in.)
0.50 mm (0.020 in.)
Groove width
15.00
15.10 mm (0.591
0.594 in.)
Shaft-to-shift arm clearance
0.013
0.070 mm (0.0005
0.0028 in.)
0.1 mm (0.004 in.)
M/T differential
80 mm shim
80 mm shim-to-bearing outer race
clearance in transmission housing
0
0.10 mm (0
0.039 in.)
Adjust
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SNR9AA1000000000000NDAT03
Automatic Transmission and A/T Differential
Item
Measurement
Qualification
Standard or New
Service Limit
2-12
Standards and Service Limits
Automatic
transmission
fluid
Capacity
Use Acura ATF-Z1
Fluid change
2.9 L (3.1 US qt)
Overhaul
6.5 L (6.9 US qt)
ATF pressure
Line pressure
At 2,000 rpm in P
or N
900
960 kPa
(9.2
9.8 kgf/cm , 130
140 psi)
850 kPa
(8.7 kgf/cm , 120 psi)
1st clutch pressure
At 2,000 rpm in 1st
gear in S
890
970 kPa
(9.1
9.9 kgf/cm , 130
140 psi)
840 kPa
(8.6 kgf/cm , 120 psi)
2nd clutch pressure
At 2,000 rpm in 2nd
gear in S
890
970 kPa
(9.1
9.9 kgf/cm , 130
140 psi)
840 kPa
(8.6 kgf/cm , 120 psi)
3rd clutch pressure
At 2,000 rpm in 3rd
gear in S
890
970 kPa
(9.1
9.9 kgf/cm , 130
140 psi)
840 kPa
(8.6 kgf/cm , 120 psi)
4th clutch pressure
At 2,000 rpm in 4th
gear in S
890
970 kPa
(9.1
9.9 kgf/cm , 130
140 psi)
840 kPa
(8.6 kgf/cm , 120 psi)
5th clutch pressure
At 2,000 rpm in 5th
gear in S
890
970 kPa
(9.1
9.9 kgf/cm , 130
140 psi)
840 kPa
(8.6 kgf/cm , 120 psi)
Torque converter
Stall speed
Check with vehicle on level ground
2,150 rpm
2,000
2,300 rpm
Clutch
Clearance between clutch end-plate
and top disc
1st
1.23
1.43 mm (0.048
0.056 in.)
2nd
0.75
0.95 mm (0.030
0.037 in.)
3rd
0.83
1.03 mm (0.033
0.041 in.)
4th, 5th
0.73
0.93 mm (0.029
0.037 in.)
Clutch return spring free length
1st, 2nd, 3rd
50.8 mm (2.00 in.)
48.8 mm (1.92 in.)
4th, 5th
33.5 mm (1.32 in.)
31.5 mm (1.24 in.)
Clutch disc thickness
1.94 mm (0.076 in.)
Clutch plate thickness
1st, 2nd, 3rd
2.0 mm (0.079 in.)
When discolored
4th, 5th
2.3 mm (0.091 in.)
When discolored
Clutch wave-plate phase difference
0.07
0.20 mm (0.003
0.008 in.)
0.05 mm (0.002 in.)
1st, 3rd clutch end-plate thickness
Mark 1
2.3 mm (0.091 in.)
When discolored
Mark 2
2.4 mm (0.094 in.)
When discolored
Mark 3
2.5 mm (0.098 in.)
When discolored
Mark 4
2.6 mm (0.102 in.)
When discolored
Mark 5
2.7 mm (0.106 in.)
When discolored
Mark 6
2.8 mm (0.110 in.)
When discolored
Mark 7
2.9 mm (0.114 in.)
When discolored
Mark 8
3.0 mm (0.118 in.)
When discolored
Mark 9
3.1 mm (0.122 in.)
When discolored
Mark 10
3.2 mm (0.126 in.)
When discolored
Mark 11
3.3 mm (0.130 in.)
When discolored
Mark 12
3.4 mm (0.134 in.)
When discolored
2nd clutch end-plate thickness
Mark 1
2.6 mm (0.102 in.)
When discolored
Mark 2
2.7 mm (0.106 in.)
When discolored
Mark 3
2.8 mm (0.110 in.)
When discolored
Mark 4
2.9 mm (0.114 in.)
When discolored
Mark 5
3.0 mm (0.118 in.)
When discolored
Mark 6
3.1 mm (0.122 in.)
When discolored
Mark 7
3.2 mm (0.126 in.)
When discolored
Mark 8
3.3 mm (0.130 in.)
When discolored
Mark 9
3.4 mm (0.134 in.)
When discolored
2
2
2
2
2
2
2
2
2
2
2
2
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Item
Measurement
Qualification
Standard or New
Service Limit
2-13
4th, 5th clutch end-plate thickness
Mark 1
2.1 mm (0.083 in.)
When discolored
Mark 2
2.2 mm (0.087 in.)
When discolored
Mark 3
2.3 mm (0.091 in.)
When discolored
Mark 4
2.4 mm (0.094 in.)
When discolored
Mark 5
2.5 mm (0.098 in.)
When discolored
Mark 6
2.6 mm (0.102 in.)
When discolored
Mark 7
2.7 mm (0.106 in.)
When discolored
Mark 8
2.8 mm (0.110 in.)
When discolored
Mark 9
2.9 mm (0.114 in.)
When discolored
Mainshaft
Diameter of needle bearing contact
area
At stator shaft
22.984
23.000 mm (0.905
0.906 in.)
At 5th gear
51.975
51.991 mm (2.046
2.047 in.)
At 4th gear collar
33.975
33.991 mm
(1.3376
1.3382 in.)
I.D. of gears
5th gear
57.000
57.019 mm
(2.2441
2.2448 in.)
4th gear
40.000
40.016 mm
(1.5748
1.5754 in.)
End play of gears
5th gear (’06-07
models)
0.03
0.11 mm (0.001
0.004 in.)
5th gear (’08-09
models)
0.04
0.10 mm (0.002
0.004 in.)
4th gear
0.10
0.22 mm (0.004
0.009 in.)
41 x 68 mm thrust washer thickness
(’06-07 models)
No. 1
6.35 mm (0.250 in.)
No. 2
6.40 mm (0.252 in.)
No. 3
6.45 mm (0.254 in.)
No. 4
6.50 mm (0.256 in.)
No. 5
6.55 mm (0.258 in.)
No. 6
6.60 mm (0.260 in.)
41 x 68 mm thrust washer thickness
(’08-09 models)
No. 1
4.450 mm (0.1752 in.)
No. 2
4.475 mm (0.1762 in.)
No. 3
4.500 mm (0.1772 in.)
No. 4
4.525 mm (0.1781 in.)
No. 5
4.550 mm (0.1791 in.)
No. 6
4.575 mm (0.1801 in.)
No. 7
4.600 mm (0.1811 in.)
No. 8
4.625 mm (0.1821 in.)
No. 9
4.650 mm (0.1831 in.)
No. 10
4.675 mm (0.1841 in.)
No. 11
4.700 mm (0.1850 in.)
No. 12
4.725 mm (0.1860 in.)
No. 13
4.750 mm (0.1870 in.)
No. 14
4.775 mm (0.1880 in.)
No. 15
4.800 mm (0.1890 in.)
4th gear collar length
66.3
66.4 mm (2.610
2.614 in.)
Length of 4th gear collar flange from
end
19.15
19.30 mm (0.754
0.760 in.)
Sealing ring thickness
1.91
1.97 mm (0.0752
0.0776 in.)
1.86 mm (0.0732 in.)
Width of sealing ring groove
2.025
2.060 mm (0.0797
0.0811 in.)
2.080 mm (0.0819 in.)
Clutch feed pipe O.D.
7.97
7.98 mm (0.3138
0.3142 in.)
7.95 mm (0.313 in.)
Clutch feed pipe bushing I.D.
8.000
8.015 mm (0.3150
0.3156 in.)
8.030 mm (0.3161 in.)
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
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