Acura CSX. Manual — part 200

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13-24

Manual Transmission

C

A

A

D

E

B

C

F

D

B

A

B

B

C

D

A

D

A

B

D

C

D

D

E

G

F

NOTE: Place the clutch housing on two pieces of wood
thick enough to keep the mainshaft from hitting the
workbench.

1. Remove the release fork and the replace bearing

(see page 12-24).

2. Remove the detent bolts (A), the 12 mm sealing

washers (B), the springs (C), the steel balls (D), and
the back-up light switch (E). Then remove the
transmission hanger (F).

3. Remove the 20 mm bolt (A) and the 20 mm sealing

washer (B).

4. Remove the interlock bolt (B), the change lever

assembly (C), the 8 x 14 mm dowel pins (D), and
harness bracket A.

5. Remove the drain plug (A), the filler plug (B), the

10 mm flange bolt (C), and the sealing washers (D).

6. Remove the output shaft (countershaft) speed

sensor (E) with the O-ring (F) and the plain washer
(G).

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13-25

A

B

A

B

C

D

D

D

A

A

B

7. Loosen the 8 mm flange bolts in a crisscross

pattern in several steps, then remove them with
transmission hanger A and transmission hanger B.

8. Remove the 32 mm sealing cap (A).

9. While expanding the 72 mm snap ring (B) on the

countershaft ball bearing with snap ring pliers, lift
the transmission housing (C). Release the snap ring
pliers, and remove the transmission housing and
the three 14 x 20 mm dowel pins (D).

10. Remove the reverse lock cam (A).

11. Remove the reverse idler gear (A) and the reverse

idler gear shaft (B).

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13-26

Manual Transmission

A

D

E

B

C

F

A

B

A

A

B

M

12. Remove the reverse shift fork (A).

13. Apply tape to the mainshaft splines to protect the

seal, then remove the mainshaft assembly (A) and
the countershaft assembly (B) with the shift fork
assembly (C) from the clutch housing (D).

14. Remove the 28 mm spring washer (E) and the

28 mm washer (F).

15. Remove the differential assembly (A) and the

magnet (B).

16. Remove the oil gutter plate (A), the 72 mm shim (B),

and oil guide plate M.

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−

−

−

−

−

−

−

−

Standard:

0.20

0.59 mm (0.008

0.023 in.)

Service Limit: 1.3 mm (0.051 in.)

Standard: 13.4

13.7 mm (0.528

0.539 in.)

Standard:

0.05

0.25 mm (0.002

0.010 in.)

Service Limit: 0.50 mm (0.020 in.)

Standard: 15.00

15.10 mm (0.591

0.594 in.)

13-27

13-27

Reverse Shift Fork Clearance
Inspection

Change Lever Clearance Inspection

B

A

C

B

C

A

1. Measure the clearance between the reverse idler

gear (A) and the reverse shift fork (B) with a feeler
gauge (C). If the clearance exceeds the service limit,
go to step 2.

2. Measure the width of the reverse shift fork.

• If the width is not within the standard, replace the

reverse shift fork.

• If the width is within the standard, replace the

reverse idler gear.

1. Measure the clearance between the change lever

(A) and the select lever (B) with a feeler gauge (C). If
the clearance exceeds the service limit, go to
step 2.

2. Measure the groove width of the change lever.

• If the groove width is not within the standard,

replace the change lever.

• If the groove width is within the standard, replace

the select lever.

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