Acura RSX Honda Integra. Manual — part 45

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−

−

−

−

Special Tools Required

Oil Seal Installed Height:
33.0

33.7 mm (1.30

1.33 in.)

6-24

6-24

Cylinder Head

Auto-tensioner Removal/
Installation (cont’d)

Chain Case Oil Seal Installation

6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)

07749-0010000

07746-0010400

33.0

33.7 mm

(1.30

1.33 in.)

A

B

3. Remove all of the old liquid gasket from the chain

case cover mating surfaces, bolts and bolt holes.

4. Clean and dry the chain case cover mating surfaces.

5. Apply liquid gasket, P/N 08717-0004, 08718-0001,

08718-0002, 08718-0003, or 08718-0009, evenly to
the chain case mating surface of the chain case.

NOTE: Do not install components if too much time
has passed after applying the liquid gasket (for P/N
08718-0002, no more than 4 minutes, for all others,
no more than 5 minutes). Instead, remove the old
residue and reapply the liquid gasket.

6. Install the chain case cover.

NOTE:

• Wait at least 30 minutes before filling the engine

with oil.

• Do not run the engine for at least 3 hours after

installing the chain case cover.

• Driver 07749-0010000
• Attachment, 52 x 55 mm 07746-0010400

1. Use the special tools to drive a new oil seal

squarely into the chain case to the specified
installed height.

2. Measure the distance between the chain case

surface (A) and oil seal (B).

Apply liquid gasket
along the broken line.

＊０１

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Tensioner Rod Length
Service Limit: 13.5 mm (0.53 in.)

6-25

Cam Chain Inspection

13.5 mm (0.53 in.)

1. Remove the front wheels.

2. Remove the splash shield (see step 24 on page 5-5).

3. Remove the drive belt (see page 4-43).

4. Remove the cylinder head cover (see page 6-28).

5. Remove the crankshaft pulley (see page 6-13).

6. K20A2, K20Z1 engines: Remove the oil cooler hose

joint pipe from the water pump (see step 9 on page
6-14).

7. Disconnect the crankshaft position (CKP) sensor

connector and variable valve timing control (VTC)
oil control solenoid valve connector (see step 10 on
page 6-15).

8. Remove the VTC oil control solenoid valve

(see page 11-321).

9. Support the engine with a jack and wood block

under the oil pan.

10. Remove the ground cable, and remove the upper

bracket (see step 13 on page 6-15).

11. Remove the side engine mount bracket (see step 14

on page 6-15).

12. Remove the chain case (see step 15 on page 6-15).

13. Measure the tensioner rod length between the

tensioner body and bottom of the flat surface
section on the tensioner rod. If the length is over
the tolerance, replace the cam chain and oil pump
chain.

14. Check the chain case oil seal for damage. If the oil

seal is damaged, replace the chain case oil seal
(see page 6-24).

15. Remove all of the old liquid gasket from the chain

case mating surfaces, bolt and bolt holes.

16. Clean and dry the chain case mating surfaces.

17. Apply liquid gasket, P/N 08717-0004, 08718-0001,

08718-0002, 08718-0003, or 08718-0009, evenly to
the engine block mating surface of the chain case
(see step 12 on page 6-19).

18. Apply liquid gasket to the engine block upper

surface contact areas on the chain case and lower
block upper surface contact areas on the chain case
(see step 13 on page 6-19).

19. Apply liquid gasket, P/N 08717-0004, 08718-0001,

08718-0002, 08718-0003 or 08718-0009, evenly to
the oil pan mating surface of the chain case (see
step 14 on page 6-19).

NOTE: Do not install components if too much time
has passed after applying the liquid gasket (for P/N
08718-0002, no more than 4 minutes, for all others,
no more than 5 minutes). Instead, remove the old
residue and reapply the liquid gasket.

(cont’d)

6-26

Cylinder Head

Cam Chain Inspection (cont’d)

20. Install the new O-ring on the chain case. Set the

edge of the chain case to the edge of the oil pan,
then install the chain case on the engine block (see
step 15 on page 6-20). Wipe off the excess liquid
gasket on the oil pan and chain case mating area.

NOTE:

• When installing the chain case, do not slide the

bottom surface on the oil pan mounting surface.

• Wait at least 30 minutes before filling the engine

with oil.

• Do not run the engine for at least 3 hours after

installing the chain case.

21. Install the side engine mount bracket (see step 16

on page 6-20).

22. Install the upper bracket and the ground cable (see

step 17 on page 6-20).

23. Install the VTC oil control solenoid valve (see page

11-321).

24. Connect the CKP sensor connector and VTC oil

control solenoid valve connector (see step 20 on
page 6-21).

25. K20A2, K20Z1 engines: Install the oil cooler hose

joint, using a new O-ring (see step 21 on page 6-21).

26. Install the crankshaft pulley (see page 6-13).

27. Install the cylinder head cover (see page 6-29).

28. Install the drive belt (see page 4-43).

29. Install the splash shield (see step 25 on page 5-16).

30. Install the front wheels.

31. 2005-2006 models: Do the CKP pattern clear/CKP

learn procedure (see page 11-5).

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6-27

CKP Pulse Plate Replacement

1. Remove the right front wheel.

2. Remove the splash shield (see step 24 on page 5-5).

3. Remove the drive belt (see page 4-43).

4. Remove the cylinder head cover (see page 6-28).

5. Remove the crankshaft pulley (see page 6-13).

6. Disconnect the crankshaft position (CKP) sensor

connector and variable valve timing control (VTC)
oil control solenoid valve connector (see step 10 on
page 6-15).

7. Remove the VTC oil control solenoid valve

(see page 11-321).

8. Support the engine with a jack and wood block

under the oil pan.

9. Remove the ground cable, and remove the upper

bracket (see step 13 on page 6-15).

10. Remove the side engine mount bracket (see step 14

on page 6-15).

11. Remove the chain case (see step 15 on page 6-15).

12. Remove the CKP pulse plate.

13. Install the CKP pulse plate.

14. Check the chain case oil seal for damage. If the oil

seal is damaged, replace the chain case oil seal
(see page 6-24).

15. Remove all of the old liquid gasket from the chain

case mating surfaces, bolt, and bolt holes.

16. Clean and dry the chain case mating surfaces.

17. Apply liquid gasket, P/N 08717-0004, 08718-0001,

08718-0002, 08718-0003 or 08718-0009, evenly to
the engine block mating surface of the chain case
(see step 12 on page 6-19).

18. Apply liquid gasket to the engine block upper

surface contact areas on the chain case and lower
block upper surface contact areas on the chain case
(see step 13 on page 6-19).

19. Apply liquid gasket, P/N 08717-0004, 08718-0001,

08718-0002, 08718-0003 or 08718-0009, evenly to
the oil pan mating surface of the chain case (see
step 14 on page 6-19).

NOTE: Do not install components if too much time
has passed after applying the liquid gasket (for P/N
08718-0002, no more than 4 minutes, for all others,
no more than 5 minutes). Instead, remove the old
residue and reapply the liquid gasket.

20. Install the new O-ring on the chain case. Set the

edge of the chain case to the edge of the oil pan,
then install the chain case on the engine block.
Wipe off the excess liquid gasket on the oil pan and
chain case mating area (see step 15 on page 6-20).

NOTE: When installing the chain case, do not slide
the bottom surface on the oil pan mounting surface.

21. Install the side engine mount bracket (see step 16

on page 6-20).

22. Install the upper bracket and the ground cable (see

step 17 on page 6-20).

(cont’d)