Acura RSX Honda Integra. Manual — part 209
09
*11
*12
07
5-speed model:
6-speed model:
13-51
A
C
B
A
B
A
07746-0030300
07746-0030100
07746-0030100
07746-0030300
A
B
21. 5-speed model: Install the MBS distance collar and
tapered cone ring.
22. 6-speed model: Install the distance collar and the
needle bearing.
23. 2002-2003 6-speed models, and 2004 6-speed
model: X2M5 Transmission Number
3000001-3004679: Install 6th gear (A) by aligning
the synchro cone fingers (B) with the holes in 6th
gear (C).
24. 2004 6-speed model: X2M5 Transmission Number:
3004680 or later, and 2005-2006 6-speed models:
Install the 6th gear (A).
25. Install the new ball bearing (A) using the special
tools and a press (B).
05/06/27 18:10:17 61S6M040_130_0051
01
01
02
02
S6M6A01E34150200000MAAT10
−
−
−
−
−
−
−
−
Standard:
0.06
0.16 mm (0.002
0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
Standard: 23.03
23.08 mm (0.907
0.909 in.)
Standard:
22.92
22.97 mm (0.902
0.904 in.)
Service Limit: 22.87 mm (0.900 in.)
Standard:
0.06
0.16 mm (0.002
0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
13-52
Manual Transmission
Countershaft Assembly Clearance Inspection
A
B
C
A
B
C
NOTE: 6-speed model is shown, 5-speed model is
similar.
1. Measure the clearance between 1st gear (A) and
the distance collar (B) with a feeler gauge (C). If the
clearance is more than the service limit, go to step
2.
2. Measure the thickness of the distance collar.
• If the thickness is not within the standard, replace
the distance collar.
• If the thickness is within the standard, go to
step 3.
3. Measure the thickness of 1st gear.
• If the thickness is less than the service limit,
replace 1st gear.
• If the thickness is within the service limit, replace
the 1st/2nd synchro hub.
4. Measure the clearance between 2nd gear (A) and
3rd gear (B) with a feeler gauge (C). If the clearance
is more than the service limit, go to step 5.
05/06/27 18:10:18 61S6M040_130_0052
03
04
−
−
−
−
Standard: 28.03
28.08 mm (1.104
1.106 in.)
Standard:
27.92
27.97 mm (1.099
1.101 in.)
Service Limit: 27.87 mm (1.097 in.)
13-53
5. Measure the thickness of the distance collar.
• If the thickness is not within the standard, replace
the distance collar.
• If the thickness is within the standard, go to step
6.
6. Measure the thickness of 2nd gear.
• If the thickness is less than the service limit,
replace 2nd gear.
• If the thickness is within the service limit, replace
the 1st/2nd synchro hub.
05/06/27 18:10:18 61S6M040_130_0053
01
02
01
02
S6M6A01E34150200000LCAT00
13-54
Manual Transmission
Countershaft Disassembly
D
E
A
C
B
D
C
E
A
B
C
E
A
D
B
NOTE: 6-speed model is shown, 5-speed model is
similar.
1. Securely clamp the countershaft assembly in a
bench vise with wood blocks.
2. Remove the special bolt (left-hand threads).
3. Support the ball bearing (A) (5-speed model) or 6th
gear (B) (6-speed model) on steel blocks (C), then
use a press (D) and an attachment (E) to press the
countershaft out of the ball bearing.
4. 5-speed model: Remove the 35 mm shim and the
distance collar.
5. Support 4th gear (A) on steel blocks (B), then use a
press (C) and an attachment (D) to press the
countershaft (E) out of 5th gear.
6. Support 2nd gear (A) on steel blocks (B), then use a
press (C) and an attachment (D) to press the
countershaft (E) out of 3rd gear.
05/06/27 18:10:19 61S6M040_130_0054
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