Acura RSX Honda Integra. Manual — part 207
03
04
S6M6A01E34150400000MAAT00
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Standard:
A Ball bearing surface (transmission housing side):
27.987
28.000 mm (1.1019
1.1024 in.)
B Distance collar surface:
31.984
32.000 mm (1.2594
1.2598 in.)
C Needle bearing surface:
38.984
39.000 mm (1.5348
1.5354 in.)
D Ball bearing surface (clutch housing side):
27.977
27.990 mm (1.1015
1.1020 in.)
E Bushing surface:
20.80
20.85 mm (0.819
0.821 in.)
Service Limit:
A:
27.93 mm (1.100 in.)
B:
31.93 mm (1.257 in.)
C:
38.93 mm (1.533 in.)
D:
27.92 mm (1.099 in.)
E:
20.75 mm (0.817 in.)
Standard:
0.02 mm (0.001 in.) max.
Service Limit: 0.05 mm (0.002 in.)
13-43
Mainshaft Inspection
E
D
C
B
A
1. Inspect the gear and bearing surfaces for wear and
damage, then measure the mainshaft at points A, B,
C, D, and E. If any part of the mainshaft is less than
the service limit, replace it.
2. Inspect the runout by supporting both ends of the
mainshaft. Then rotate mainshaft two complete
turns while measuring with a dial gauge. If the
runout is more than the service limit, replace the
mainshaft.
05/06/27 18:10:11 61S6M040_130_0043
*01
S6M6A01E34150400000LDAT00
Exploded View
5-speed model:
13-44
Manual Transmission
Mainshaft Reassembly
5TH SYNCHRO
SLEEVE
3RD/4TH
SYNCHRO SLEEVE
4TH GEAR
4TH/5TH GEAR
DISTANCE COLLAR
5TH GEAR
5TH SYNCHRO HUB
SYNCHRO
SPRING
SYNCHRO RING
3RD/4TH
SYNCHRO HUB
SYNCHRO SPRING
SYNCHRO RING
ANGULAR BALL BEARING
TAPERED CONE RING
MBS DISTANCE COLLAR
SYNCHRO SPRING
NEEDLE BEARING
SYNCHRO
RING
NEEDLE BEARING
MAINSHAFT
SYNCHRO RING
SYNCHRO SPRING
3RD GEAR
Check for wear and operation.
Note the direction of
installation.
Check for wear and
operation.
Check for wear and operation.
05/06/27 18:10:12 61S6M040_130_0044
02
2002-2003 6-speed models, and 2004 6-speed model: X2M5 Transmission Number: 3000001-3004679
13-45
5TH/6TH SYNCHRO SLEEVE
3RD/4TH
SYNCHRO
SLEEVE
4TH/5TH GEAR DISTANCE COLLAR
5TH GEAR
5TH/6TH SYNCHRO HUB
SYNCHRO
SPRING
3RD/4TH
SYNCHRO HUB
SYNCHRO SPRING
ANGULAR BALL BEARING
DOUBLE CONE SYNCHRO
6TH GEAR
DISTANCE COLLAR
SYNCHRO SPRING
NEEDLE BEARING
NEEDLE BEARING
MAINSHAFT
SYNCHRO SPRING
3RD GEAR
6TH GEAR
NEEDLE BEARING
DOUBLE CONE SYNCHRO
DOUBLE CONE SYNCHRO
DOUBLE CONE SYNCHRO
4TH GEAR
(cont’d)
Check for wear and operation.
Note the direction of
installation.
Check for wear and operation.
Check for wear and operation.
Check for wear and operation.
05/06/27 18:10:12 61S6M040_130_0045
02
Exploded View
2004 6-speed model: X2M5 Transmission Number: 3004680 or later, and 2005-2006 speed models:
13-46
Manual Transmission
Mainshaft Reassembly (cont’d)
5TH/6TH SYNCHRO SLEEVE
3RD/4TH
SYNCHRO
SLEEVE
4TH/5TH GEAR DISTANCE COLLAR
5TH GEAR
5TH/6TH SYNCHRO HUB
SYNCHRO
SPRING
3RD/4TH
SYNCHRO HUB
SYNCHRO SPRING
ANGULAR BALL BEARING
6TH GEAR
DISTANCE COLLAR
SYNCHRO SPRING
NEEDLE BEARING
NEEDLE BEARING
MAINSHAFT
SYNCHRO SPRING
3RD GEAR
6TH GEAR
NEEDLE BEARING
DOUBLE CONE SYNCHRO
DOUBLE CONE SYNCHRO
4TH GEAR
SYNCHRO RING
SYNCHRO RING
Check for wear and operation.
Note the direction of
installation.
Check for wear and operation.
Check for wear and operation.
Check for wear and operation.
05/06/27 18:10:13 61S6M040_130_0046
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