Acura RSX Honda Integra. Manual — part 167
01
S6M6AZFA20326427601KBAT00
02
S6M6AZHA20326427601KBAT00
2002-2004 models
2005-2006 models
11-374
11-374
Fuel Supply System
Fuel Filter Replacement
A
D
E
B
C
C
D
C
A
D
B
C
C
E
D
C
The fuel filter should be replaced whenever the fuel
pressure drops below the specified value (see page
11-363) after making sure that the fuel pump and the
fuel pressure regulator are OK.
1. Remove the fuel tank unit (see page 11-375).
2. Remove the fuel filter set (A).
3. Install the filter in the reverse order of removal with
a new base gasket (B) and new O-rings (C), then
check these items:
• When connecting the wire harness, make sure
the connection is secure and the connectors (D)
are firmly locked into place.
• When installing the fuel gauge sending unit (E),
make sure the connection is secure and the
connector is firmly locked into place. Be careful
not to bend or twist it excessively.
The fuel filter should be replaced whenever the fuel
pressure drops below the specified value (see page
11-363) after making sure that the fuel pump and the
fuel pressure regulator are OK.
1. Remove the fuel tank unit (see page 11-376).
2. Remove the fuel filter set (A).
3. Install the filter in the reverse order of removal with
a new base gasket (B) and new O-rings (C), then
check these items:
• When connecting the wire harness, make sure
the connection is secure and the connectors (D)
are firmly locked into place.
• When installing the fuel gauge sending unit (E),
make sure the connection is secure and the
connector is firmly locked into place. Be careful
not to bend or twist it excessively.
05/06/27 17:41:47 61S6M040_110_0374
01
01
02
S6M6AZFA20326428301KBAT10
Special Tools Required
2002-2004 models
11-375
Fuel Pump/Fuel Gauge Sending Unit Replacement
A
B
C
A
93 N·m
(9.5 kgf·m, 69 lbf·ft)
07AAA-S0XA100
D
A
C
M
L
B
O
P
N
M
E
I
J
L
F
L
K
L
H
G
Fuel sender wrench 07AAA-S0XA100
1. Relieve the fuel pressure (see page 11-360).
2. Remove the fuel fill cap.
3. Remove the rear seat cushion (see page 20-85).
4. Remove the access panel (A) from the floor.
5. Disconnect the fuel pump 5P connector (B).
6. Disconnect the quick-connect fitting (C) from the
fuel tank unit.
7. Using the special tool, loosen the fuel tank unit
locknut (A).
8. Remove the locknut (A) and the fuel tank unit.
9. Remove the stop (B). Release the hook (C) and
remove the fuel filter (D), the fuel gauge sending
unit (E), the case (F), the wire harness (G), and the
fuel pressure regulator (H).
10. When connecting the fuel tank unit, make sure the
connection is secure and the suction filter (I) is
firmly connected to the fuel pump (J).
11. Install the fuel tank unit in the reverse order of
removal with a new locknut, a new base gasket (K)
and new O-rings (L), then check these items:
• When connecting the wire harness, make sure
the connection is secure and the connector (M) is
firmly locked into place.
• When installing the fuel gauge sending unit,
make sure the connection is secure and the
connector (M) is firmly locked into place. Be
careful not to bend or twist it excessively.
• When installing the fuel tank unit, align the marks
(N) on the fuel tank (O) and the fuel tank unit (P).
05/06/27 17:41:48 61S6M040_110_0375
03
04
05
S6M6AZHA20326428301KBAT10
Special Tools Required
2005-2006 models
11-376
Fuel Supply System
Fuel Pump/Fuel Gauge Sending Unit Replacement (cont’d)
C
B
D
A
A
93 N·m
(9.5 kgf·m, 69 lbf·ft)
07AAA-S0XA100
C
B
D
A
G
F
H
E
L
K
M
L
O
P
N
M
L
L
L
J
I
Fuel sender wrench 07AAA-S0XA100
1. Relieve the fuel pressure (see page 11-360).
2. Remove the fuel fill cap.
3. Remove the rear seat cushion (see page 20-85).
4. Remove the access panel (A) from the floor.
5. Disconnect the fuel pump 5P connector (B) and the
EVAP canister vent shut valve and fuel tank
pressure sensor subharness 6P connector (C).
6. Disconnect the quick-connect fitting (D) from the
fuel tank unit.
7. Using the special tool, loosen the fuel tank unit
locknut (A).
8. Remove the locknut (A) and the fuel tank unit.
9. Remove the stop (B). Release the hook (C) and
remove the fuel filter (D), the fuel gauge sending
unit (E), the case (F), the wire harness (G), and the
fuel pressure regulator (H).
10. When connecting the fuel tank unit, make sure the
connection is secure and the suction filter (I) is
firmly connected to the fuel pump (J).
11. Install the fuel tank unit in the reverse order of
removal with a new locknut, a new base gasket (K)
and new O-rings (L), then check these items:
• When connecting the wire harness, make sure
the connection is secure and the connectors (M)
are firmly locked into place.
• When installing the fuel gauge sending unit,
make sure the connection is secure and the
connector (M) is firmly locked into place. Be
careful not to bend or twist it excessively.
• When installing the fuel tank unit, align the marks
(N) on the fuel tank (O) and the fuel tank unit (P).
05/06/27 17:41:49 61S6M040_110_0376
*01
S6M6AZFA20326428501KBAT00
2002-2004 models
11-377
Fuel Tank Replacement
A
B
C
38 N·m
(3.9 kgf·m, 28 lbf·ft)
1. Drain the fuel tank (see page 11-364).
2. Jack up the vehicle, and support it with jackstands.
3. Disconnect the fuel vapor hose and quick-connect fittings.
Disconnect the hoses. Loosen the clamp (A). Slide back the clamps, then twist the hoses as you pull to avoid
damaging them.
4. Place a jack, or other support, under the tank.
5. Remove the strap bolts, and let the strap (B) fall free.
6. Remove the fuel tank (C). If it sticks to the undercoat on its mount, carefully pry it off the mount.
7. Install the parts in the reverse order of removal.
05/06/27 17:41:49 61S6M040_110_0377
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