Acura RSX Honda Integra. Manual — part 206
05
02
*03
06
*04
−
−
−
−
−
−
Standard:
0.06
0.16 mm (0.002
0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
Standard: 24.03
24.08 mm (0.946
0.948 in.)
Standard:
23.92
23.97 mm (0.941
0.944 in.)
Service Limit: 23.80 mm (0.937 in.)
5-speed model:
2002-2003 6-speed models, and 2004 6-speed
model: X2M5 Transmission Number:
3000001-3004679:
2004 6-speed model: X2M5 Transmission Number:
3004680 or later, and 2005-2006 6-speed models:
13-39
A
B
C
7. Measure the clearance between the distance collar
(A) and 5th gear (B) with a dial indicator (C). If the
clearance is more than the service limit, go to
step 8.
8. Measure distance
on the distance collar.
• If distance
is not within the standard, replace
the distance collar.
• If distance
is within the standard, go to step 9.
9. Measure the thickness of 5th gear.
• If the thickness is less than the service limit,
replace 5th gear.
• If the thickness is within the service limit, replace
the 5th synchro hub (5-spped model) or 5th/6th
synchro hub (6-spped model).
(cont’d)
05/06/27 18:09:49 61S6M040_130_0039
*05
07
08
−
−
−
−
−
−
Standard: 23.95
24.05 mm (0.943
0.947 in.)
Standard:
0.06
0.16 mm (0.002
0.006 in.)
Service Limit: 0.25 mm (0.010 in.)
Standard: 24.03
24.08 mm (0.946
0.948 in.)
13-40
Manual Transmission
Mainshaft Assembly Clearance Inspection (cont’d)
A
B
C
10. 5-speed model: Measure the thickness of the MBS
distance collar. If the thickness is not within
standard, replace the MBS distance collar.
11. 6-speed model: Measure the clearance between 6th
gear (A) and the angular ball bearing (B) with a
feeler gauge (C). If the clearance is more than the
service limit, go to step 12.
12. 6-speed model: Measure the thickness of the
distance collar.
• If the thickness is not within the standard, replace
the distance collar.
• If the thickness is within the standard, go to
step 13.
05/06/27 18:09:49 61S6M040_130_0040
09
*06
−
−
Standard:
23.92
23.97 mm (0.941
0.944 in.)
Service Limit: 23.80 mm (0.937 in.)
2002-2003 6-speed models, and 2004 6-speed
model: X2M5 Transmission Number:
3000001-3004679:
2004 6-speed model: X2M5 Transmission Number:
3004680 or later, and 2005-2006 6-speed models:
13-41
13. 6-speed model: Measure the thickness of 6th gear.
• If the thickness is less than the service limit,
replace 6th gear.
• If the thickness is within the service limit, replace
the 5th/6th synchro hub.
05/06/27 18:10:11 61S6M040_130_0041
01
01
02
S6M6A01E34150400000LCAT00
13-42
Manual Transmission
Mainshaft Disassembly
C
B
A
A
B
A
B
NOTE: 6-speed model is shown, 5-speed model is
similar.
1. Remove the angular ball bearing (A) and the
tapered cone ring using a commercially available
bearing separator (B) and bearing puller (C). Make
sure the bearing separator is under the tapered
cone ring (5-speed model).
2. Support 5th gear (A) on steel blocks, and press the
mainshaft out of the 5th syncro hub (5-speed
model) or 5th/6th synchro hub (6-speed model) (B).
Use of a jaw-type puller can damage the gear teeth.
3. Support 3rd gear (A) on steel blocks, and press the
mainshaft out of the 3rd/4th synchro hub (B). Use
of a jaw-type puller can damage the gear teeth.
05/06/27 18:10:11 61S6M040_130_0042
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