Acura RSX Honda Integra. Manual — part 374
04
12
13
20-32
Glass
Rear Window Replacement (cont’d)
16 mm
(0.63 in.)
20 mm
(0.79 in.)
16 mm
(0.63 in.)
1.5 mm
(0.05 in.)
16 mm
(0.63 in.)
15.5 mm
(0.61 in.)
16 mm
(0.63 in.)
: Apply body primer to exposed paint as shown.
13 mm (0.51 in.)
8 mm (0.31 in.)
A
13 mm
(0.51 in.)
8 mm
(0.31 in.)
A
2 mm
(0.08 in.)
A
A
A
A
A
B
B
B
B
B
C
C
2 mm
(0.08 in.)
9 mm
(0.35 in.)
2 mm
(0.08 in.)
B
A
Inside
Inside
Inside
19. With a sponge, carefully apply a light coat of body
primer to any exposed paint around the flange
where new adhesive will be applied. Let the primer
dry for at least 10 minutes:
• Do NOT apply body primer to any remaining
original adhesive on the flange.
• Be careful not to mix up the body and glass
primer sponges.
• Never touch the primed surface with your hands.
20. Cut a ‘‘V’’ in the end of the nozzle (A) on the
adhesive cartridge as shown.
21. Put the cartridge in a caulking gun, and run a bead
of adhesive (A) around the edge of the rear window
(B) as shown. With the printed dots (C) on the rear
window as a guide, apply the adhesive to both side
portions of the rear window. Apply the adhesive
within 30 minutes after applying the glass primer.
Make a slightly thicker bead at each corner.
05/06/27 18:22:27 61S6M040_200_0033
01
S6M6A00J54400048101KBAT10
20-33
20-33
Quarter Glass Replacement
A
C
B
E
D
E
22. Use suction cups to hold the rear window over the
opening, align it with the alignment marks you
made in step 16, and set it down on the adhesive.
Lightly push on the rear window until its edges are
fully seated on the adhesive all the way around. Do
not open or close the doors until the adhesive is dry.
23. Scrape or wipe the excess adhesive off with a putty
knife or towel. To remove adhesive from a painted
surface or the rear window, use a soft shop towel
dampened with alcohol.
24. Let the adhesive dry for at least 1 hour, then spray
water over the rear window and check for leaks.
Mark the leaking areas, let the rear window dry,
then seal with sealant. Let the vehicle stand for at
least 4 hours after rear window installation. If the
vehicle has to be used within the first 4 hours, it
must be driven slowly.
25. Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the following
things for 2 to 3 days:
• Slam the doors with all the windows rolled up.
• Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
NOTE:
• Put on gloves to protect your hands.
• Use seat covers to avoid damaging any surface.
1. Remove the quarter pillar trim (see page 20-52).
2. Apply protective tape along the inside and outside
edges of the body, and along the edge of the
headliner. Using an awl, make a hole through the
adhesive from inside the vehicle. Push a piece of
piano wire through the hole, and wrap each end
around a piece of wood.
3. With a helper on the outside, pull the piano wire (A)
back and forth in a sawing motion. Hold the piano
wire as close to the quarter glass (B) as possible to
prevent damage to the body, and carefully cut
through the adhesive (C) around the entire quarter
glass:
• If the quarter glass will be reinstalled, take care
not to damage the molding (D).
• If the molding is damaged, replace the quarter
glass, molding, and clips (E) as an assembly.
• If any of the clips are broken, the quarter glass
can be reinstalled using butyl tape (refer to step
8).
(cont’d)
05/06/27 18:22:27 61S6M040_200_0034
02
02
04
Cutting position
Adhesive tape:
Thickness 0.6 mm (0.024 in.)
Width 7.5 mm (0.3 in.)
Adhesive tape:
Thickness 0.6 mm (0.024 in.)
Width 7.5 mm (0.3 in.)
20-34
Glass
Quarter Glass Replacement (cont’d)
E
B
C
A
A
E
A
D
200 mm
(7.87 in.)
A
B
Inside
A
A
A
D
Inside
C
200 mm
(7.87 in.)
B
E
10 mm
(0.39 in.)
10 mm
(0.39 in.)
C
D
B
D
A
B
4. Carefully remove the quarter glass.
5. With a putty knife, scrape the old adhesive smooth
to a thickness of about 2 mm (0.08 in.) on the
bonding surface around the entire quarter glass
opening flange:
• Do not scrape down to the painted surface of the
body; damaged paint will interfere with proper
bonding.
• Remove the clips and fastener from the body.
6. Clean the body bonding surface with a sponge
dampened in alcohol. After cleaning, keep oil,
grease, and water from getting on the surface.
7. If the old quarter glass will be reinstalled, use a
putty knife to scrape off all of the old adhesive, any
broken clips, and the fastener from the glass. Clean
the inside face and the edge of the glass with
alcohol where new adhesive will be applied. Make
sure the bonding surface is kept free of water, oil,
and grease.
8. If the old quarter glass will be reinstalled (and
either clip is broken off the molding), apply a light
coat of primer, then apply butyl tape (A) to the
molding (B) as shown. Attach the fastener (C) with
adhesive tape to the inside face of the quarter glass
(D):
• Be sure the fastener lines up with the alignment
marks (E).
• Be careful not to touch the quarter glass where
adhesive will be applied.
• Do not peel the separator off the butyl tape.
9. If a new quarter glass will be installed, attach the
fastener (A) with adhesive tape to the body. Be sure
the fastener lines up with the alignment marks (B).
05/06/27 18:22:27 61S6M040_200_0035
05
02
07
20-35
A
A
B
: Apply glass primer here.
Inside
A
12 mm
(0.47 in.)
3 mm
(0.1 in.)
12 mm
(0.47 in.)
12 mm
(0.47 in.)
3 mm
(0.1 in.)
25 mm
(0.98 in.)
Inside
Inside
A
A
A
10. If the old quarter glass will be reinstalled (and
either clip is broken off the molding), seal the body
holes with pieces of urethane tape (A). Then set the
quarter glass upright in the opening, and make
alignment marks (B) across the quarter glass and
body with a grease pencil at the three points shown.
Be careful not to touch the quarter glass where
adhesive will be applied.
11. Remove the quarter glass.
12. With a sponge, apply a light coat of glass primer to
the inside face of the quarter glass (A) as shown,
then lightly wipe it off with gauze or cheesecloth:
• Do not apply body primer to the quarter glass,
and do not get the body and glass primer
sponges mixed up.
• Never touch the primed surfaces with your hands.
If you do, the adhesive may not bond to the
quarter glass properly, causing a leak after the
quarter glass is installed.
• Keep water, dust, and abrasive materials away
from the primed surfaces.
(cont’d)
05/06/27 18:22:28 61S6M040_200_0036
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