Acura RSX Honda Integra. Manual — part 21
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16
17
Overrunning Clutch Inspection (K20A2, K20Z1 Engines)
Starter Reassembly (K20A3 Engine)
4-20
Starting System
Starter Overhaul (cont’d)
B
A
A
E
F
D
C
B
20. Slide the overrunning clutch (A) along the shaft.
Replace it if it does not slide smoothly.
21. Hold the overrunning clutch, and turn the drive
gear (B) in the direction shown to be sure it turns
freely. Also make sure the drive gear locks in the
opposite direction. If it does not lock in either
direction or it locks in both directions, replace it.
22. If the starter drive gear is worn or damaged,
replace the overrunning clutch assembly; the gear
is not available separately.
Check the condition of the flywheel ring gear.
Replace it if the starter drive gear teeth are
damaged.
23. Install the brush into the brush holder, and set the
armature (A) in the brush holder (B).
NOTE: To seat the new brushes, slip a strip of
500
or
600 sandpaper, with the grit side up, between
the commutator and each brush, and smoothly
rotate the armature. The contact surface of the
brushes will be sanded to the same contour as the
commutator.
24. Squeezing a spring (C), insert it in the hole on the
brush holder, and push it until it bottoms. Repeat
this for the other three springs (D, E, and F).
25. Install the armature and brush holder assembly
into the housing.
NOTE: Make sure the armature stays in the holder.
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18
19
Starter Reassembly (K20A2, K20Z1 Engines)
4-21
26. Pry back each brush spring with a screwdriver, then
position the brush about halfway out of its holder,
and release the spring to hold it there.
NOTE: To seat the new brushes, slip a strip of
500
or
600 sandpaper, with the grit side up, between
the commutator and each brush, and smoothly
rotate the armature. The contact surface of the
brushes will be sanded to the same contour as the
commutator.
27. Install the armature in the housing, and install the
brush holder. Next, pry back each brush spring
again, and push the brush down until it seats
against the commutator, then release the spring
against the end of the brush.
28. Install the starter end cover to retain the brush
holder.
*01
*02
S6M6A00A26100000000DAAT00
4-22
Ignition System
Component Location Index
IGNITION COIL RELAY
UNDER-DASH
FUSE/RELAY BOX
SPARK PLUG
IGNITION COIL
Inspection, page 4-28
Ignition Timing Inspection, page 4-25
Removal/Installation, page 4-26
*01
S6M6AZFA26100000000EAAT00
2002-2004 Models
4-23
Circuit Diagram
No. 20*
WHT
BATTERY
UNDER-HOOD FUSE/RELAY BOX
No. 19 (100 A)
IGNITION SWITCH
BAT
IG1
BLK/YEL
BLK/WHT
YEL/GRN
BLK/WHT
BLK
No. 1
BLK
BLK/WHT
BLU/RED
No. 2
No. 4
BRN
BLK/WHT
ICM
BLK
BLK
BLK/WHT
WHT/BLU
No. 3
ICM: Ignition Control Module
ECM/PCM
G101
ICM
ICM
ICM
1
3
2
IG1 HOT in ON (II)
andSTART (III)
UNDER-DASH
FUSE/RELAY
BOX
No. 1
(15 A)
IGNITION
COILS
SPARK
PLUGS
IGPLS4
IGPLS3
IGPLS2
IGPLS1
5V
* No. 20 (40 A): USA model
No. 20 (50 A): Canada model
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