DAF LF45, LF55 Series. Manual — part 230

©

200508

2-1

Inspection and adjustment

MECHANICAL GEARBOX CONTROL

ΛΦ45/55 series

3

2

2. INSPECTION AND ADJUSTMENT

2.1 INSPECTING AND ADJUSTING OPERATING MECHANISM,

2 ADJUSTMENT OPTIONS

Inspecting operating mechanism,
2 adjustment options
1.

Push the control against the spring pressure

to check whether it can move freely in

neutral.

2.

Check that all gears can be engaged without

parts coming into contact with each other.

3.

During a test drive, check that the gear

remains engaged under changing

conditions.

Adjusting the gearbox control,
2 adjustment options
1.

Remove the switch button (see "Removal

and installation").

2.

Remove the gaiter (see "Removal and

installation").

3.

Loosen the lock nuts (3) of the gearbox lever.

4.

Loosen the lock nuts (2) of the torque rod on

both sides.

5.

Remove attachment nut (1) from the torque

rod on control rod side.

2

1

3

V3 00 575

MECHANICAL GEARBOX CONTROL

2-2

©

200508

Inspection and adjustment

2

ΛΦ45/55 series

3

6.

Fix the gear lever by fitting the special tool

(DAF no. 1329488) over the gear lever and

inserting the end of the gear lever through

the appropriate opening.

7.

Fit the special tool (DAF no. 1453143)

between the ball joint (1) and the arm (2).

Centre the ball joint (1) by pressing it against

the shoulder of the special tool (A).

Note:

On the special tool (A) (DAF no. 1453143) it

is shown which side of the tool must be used

for LHD vehicles and which side for RHD

vehicles.

8.

Hand-tighten the lock nuts (3) of the gearbox

lever without moving the control rod.

9.

Tighten the lock nuts (3) on the gearbox lever

to the specified torque without moving the

control rod. See "Technical data".

10. Adjust the length of the torque rod in such a

way that it can be positioned in the control

rod without tension. Tighten the attachment

nut (1) to the specified torque. See

"Technical data".

V3 00 580

V3 00 840

RHD

1

A

2

2

1

3

V3 00 575

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200508

2-3

Inspection and adjustment

MECHANICAL GEARBOX CONTROL

ΛΦ45/55 series

3

2

11. Tighten the lock nuts (2) on the torque rod to

the specified torque without moving the

torque rod. See "Technical data".

12. Remove the special tool from the ball joint.

13. Clean part (A) of the control rod and remove

any grease.

14. Apply the specified lubricant lightly to section

(B) of the control rod. See "Technical data".

15. Remove the special tool and fit the gaiter.

See "Removal and installation".

16. Fit the switch button. See "Removal and

installation".

V3 00 746

B

A

MECHANICAL GEARBOX CONTROL

2-4

©

200508

Inspection and adjustment

2

ΛΦ45/55 series

3

2.2 INSPECTING AND ADJUSTING OPERATING MECHANISM,

4 ADJUSTMENT OPTIONS

Inspecting operating mechanism,
4 adjustment options
1.

Push the control against the spring pressure

to check whether it can move freely in

neutral.

2.

Check that all gears can be engaged without

parts coming into contact with each other.

3.

During a test drive, check that the gear

remains engaged under changing

conditions.

Adjusting the gearbox control,
4 adjustment options
1.

Remove the retaining clip and disassemble

the control rods underneath the cab.

2.

Measure the length of the control rod and

compare the measured reading (A) with the

specified reading. See "Technical data".

3.

If necessary, adjust the length.

4.

Clean part (B) of the control rod and remove

any grease.

5.

Apply the specified lubricant lightly to section

(C) of the control rod. See "Technical data".

6.

Measure the length (B) of the control rod ball

joint behind the cab and compare the

measured reading with the specified reading.

See "Technical data".

7.

If necessary, adjust the length of the ball

joint.

8.

Remove the switch button (see "Removal

and installation").

9.

Remove the gaiter (see "Removal and

installation").

V3 00 745

A

C

B

V3 00 564

B