DAF LF45, LF55 Series. Manual — part 231

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2-5

Inspection and adjustment

MECHANICAL GEARBOX CONTROL

ΛΦ45/55 series

3

2

10. Loosen the lock nuts (3) of the gearbox lever.

11. Loosen the lock nuts (2) of the torque rod on

both sides.

12. Remove attachment nut (1) from the torque

rod on control rod side.

13. Fix the gear lever by fitting the special tool

(DAF no. 1329488) over the gear lever and

inserting the end of the gear lever through

the appropriate opening.

14. Fit the special tool (DAF no. 1453143)

between the ball joint (1) and the arm (2).

Centre the ball joint (1) by pressing it against

the shoulder of the special tool (A).

Note:

On the special tool (A) (DAF no. 1453143) it

is shown which side of the tool must be used

for LHD vehicles and which side for RHD

vehicles.

2

1

3

V3 00 575

V3 00 580

V3 00 840

RHD

1

A

2

MECHANICAL GEARBOX CONTROL

2-6

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Inspection and adjustment

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ΛΦ45/55 series

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15. Hand-tighten the lock nuts (3) of the gearbox

lever without moving the control rod.

16. Tighten the lock nuts (3) on the gearbox lever

to the specified torque without moving the

control rod. See "Technical data".

17. Adjust the length of the torque rod in such a

way that it can be positioned in the control

rod without tension. Tighten the attachment

nut (1) to the specified torque. See

"Technical data".

18. Tighten the lock nuts (2) on the torque rod to

the specified torque without moving the

torque rod. See "Technical data".

19. Remove the special tool from the ball joint.

20. Remove the special tool and fit the gaiter.

See "Removal and installation".

21. Fit the switch button. See "Removal and

installation".

2

1

3

V3 00 575

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3-1

Removal and installation

MECHANICAL GEARBOX CONTROL

ΛΦ45/55 series

3

2

3. REMOVAL AND INSTALLATION

3.1 REMOVING AND INSTALLING SWITCH BUTTON

Removing ZF gearbox switch button
1.

Turn the switch button anti-clockwise away

from the gear lever.

Installing ZF gearbox gear lever
1.

Apply locking compound to the gear lever

wire. See "Technical data".

2.

Turn the switch button clockwise onto the

gear lever.

3.

Position the switch button so that it

corresponds to the gear-shift movement.

Removing Eaton gearbox switch button
1.

Remove the cover plate and the gear-

change pattern from the top of the switch

button.

2.

Remove the attachment nut from the switch

button.

3.

Remove the switch button.

4.

Remove the gaiter.

5.

Position the gear lever as far forward as

possible and remove the range-change

switch.

Installing Eaton gearbox switch button
1.

Position the gear lever as far forward as

possible and fit the range-change switch

over the gear lever.

2.

Position the air pipes so that they cannot get

trapped between the gear lever and the cab.

3.

Fit the gaiter.

4.

Apply locking compound to the gear lever

wire. See "Technical data".

5.

Fit the switch button onto the gear lever and

tighten the attachment nut to the specified

torque. See "Technical data".

6.

Fit the cover plate.

MECHANICAL GEARBOX CONTROL

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Removal and installation

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ΛΦ45/55 series

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3.2 REMOVING AND INSTALLING GAITER

Removing gaiter
1.

Remove the switch button.

2.

Disconnect the underside of the gaiter.

3.

Pull the gaiter over the switch button and

remove the clamping strap (1).

4.

Remove the gaiter.

Installing gaiter
1.

Fit a new clamping strap on the inside of the

gaiter.

2.

Fit the top of the gaiter inside out over the

gear lever and tighten the clamping strap (1).

3.

Pull the entire gaiter over the gear lever.

4.

Tighten the underside of the gaiter.

V3 00 578

1