DAF LF45, LF55 Series. Manual — part 241
©
200508
3-1
Inspection and adjustment
ZF S5-42 GEARBOX
ΛΦ45/55 series
3
4
3. INSPECTION AND ADJUSTMENT
3.1 CHECKING GEARBOX OIL LEVEL
To prevent skin injury, avoid
unnecessary contact with the
drained oil.
1.
Place the vehicle on a flat and level surface.
2.
Wait for some minutes to allow the oil to flow
back.
3.
Remove the level check/filler plug (2) and
check the oil level.
4.
The oil level must reach the rim of the level
check/filler opening.
5.
After checking the oil level, tighten the level
check plug to the specified torque. See
"Technical data".
}
2
1
V3 00 403
ZF S5-42 GEARBOX
3-2
©
200508
Inspection and adjustment
4
ΛΦ45/55 series
3
3.2 INSPECTING AND ADJUSTING INPUT SHAFT PRE-LOAD
Inspecting and adjusting input shaft pre-load
1.
Remove the gearbox. See "Removal and
installation".
2.
Remove the gearbox front cover from the
input shaft. See "Removal and installation".
3.
Uniformly press the outer bearing race (4),
so that the bearing is free of play. Constantly
rotate the input shaft while applying pressure
so that the bearing is set.
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;;
;;;;;;
;;;;;;
;
;
;
;;;;;
;;;;;
;;;;;
;;;;;;
;;;;;;
;;;;;;
;
V3 00 413
1
3
5
6
8
7
4
2
©
200508
3-3
Inspection and adjustment
ZF S5-42 GEARBOX
ΛΦ45/55 series
3
4
4.
Use a depth gauge to measure the depth
from the front of the housing down to the
outer bearing race, distance A.
5.
Use a depth gauge to determine the height
the ball bearing protrudes from the gearbox
front cover to the attachment surface,
distance B.
6.
For the pre-load tolerance, see "Technical
data".
7.
Using a micrometer, measure the thickness
of the oil baffle (6).
8.
Calculate the thickness of the adjusting ring
(5) according to the following example:
9.
Compare the value of the adjusting ring with
the calculated value and replace the ring if
necessary.
10. Fit a new gasket (2) in the gearbox front
cover (1) and fit it on the gearbox. See
"Removal and installation".
11. Fit the gearbox. See "Removal and
installation".
V301011
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;;
;;;;;;
;;;;;;
;
;
;
;;;;;
;;;;;
;;;;;
;;;;;;
;;;;;;
;;;;;;
;
V3 00 413
1
3
5
6
8
7
4
2
Distance A
17.5 mm
Distance B
15.7 mm
Thickness of oil baffle
0.3 mm
Pre-load tolerance
+ 0.5 mm
Adjusting ring thickness
1.55 mm
ZF S5-42 GEARBOX
3-4
©
200508
Inspection and adjustment
4
ΛΦ45/55 series
3
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст