DAF LF45, LF55 Series. Manual — part 262
©
200508
2-3
Description of components
ALLISON MD 3060 AUTOMATIC GEARBOX
ΛΦ45/55 series
3
8
Faults
If the oil level indicator cannot give the correct oil
level, one of the following codes will appear in the
display.
The oil level reading function can be left by
pressing "D", "N", or "R".
Note: the function cannot be left by pressing the
arrow keys again, as this prompts the diagnostic
code reading function. All diagnostic codes are
preceded by the letter D followed by a number
between 1 and 5. In this function, important fault
codes could be deleted from the memory by an
unqualified user.
OL - 50
Engine speed too low
OL - 59
Engine speed too high
OL - 65
Gearbox is not in neutral
OL - 70
Gearbox oil temperature too low
OL - 79
Gearbox oil temperature too high
OL - 89
Output shaft is not stationary
(handbrake)
OL - 95
Oil level indicator is defective
ALLISON MD 3060 AUTOMATIC GEARBOX
2-4
©
200508
Description of components
8
ΛΦ45/55 series
3
©
200508
3-1
Inspection and adjustment
ALLISON MD 3060 AUTOMATIC GEARBOX
ΛΦ45/55 series
3
8
3. INSPECTION AND ADJUSTMENT
3.1 CHECKING AUTOMATIC GEARBOX OIL LEVEL
Checking cold oil level
1.
Place the vehicle on a flat and level surface.
2.
Make sure that the gearbox is in neutral and
allow the engine to run for several minutes.
3.
Apply the service brake, switch the gearbox
to D, then to N and finally switch the gearbox
to R. The purpose of this is to fill the hydraulic
system.
4.
Switch the gearbox to the parking position
and release the service brake.
5.
Remove the dipstick when the engine is
idling and wipe it clean with a lint-free cloth.
Note:
To take the dipstick out of the holder, the
sealing cap must be held while the dipstick is
turned anti-clockwise.
6.
Put the dipstick back.
7.
Remove the dipstick and check the oil level.
The oil level should be between the "Cold
add" and "Cold full" marks.
8.
Clean the dipstick with a lint-free cloth and
put it back.
9.
Remove the dipstick and check the oil level
again.
10. Oil needs to be added when the oil level is
below the "Cold add" mark.
11. Check the oil level in the gearbox at
operating temperature.
HOT FULL
COLD FULL
HOT ADD
COLD ADD
W 3 03 099
ALLISON MD 3060 AUTOMATIC GEARBOX
3-2
©
200508
Inspection and adjustment
8
ΛΦ45/55 series
3
Checking hot oil level
1.
Bring the gearbox up to operating
temperature (approx. 71
″C - 93″C).
2.
Remove the dipstick when the engine is
idling and wipe it clean with a lint-free cloth.
Note:
To take the dipstick out of the holder, the
sealing cap must be held while the dipstick is
turned anti-clockwise.
3.
Put the dipstick back.
4.
Remove the dipstick and check the oil level.
5.
The oil level should be between the "Hot
add" and "Hot full" marks.
6.
Clean the dipstick with a lint-free cloth and
put it back.
7.
Remove the dipstick and check the oil level
again.
8.
Oil needs to be added when the oil level is
below the "Hot add" mark.
9.
Oil needs to be drained when the oil level is
above the "Hot full" mark.
Note:
The oil level must be checked at least twice.
When there are differences between the
measurements, check the bleeder for
clogging.
HOT FULL
COLD FULL
HOT ADD
COLD ADD
W 3 03 099
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