DAF CF65, CF75, CF85 Series . Manual — part 457

©

200324

4-3

Removal and installation

PE ENGINE INLET/EXHAUST SYSTEM

CF65/75/85 series

4

6

4.2 REMOVAL AND INSTALLATION OF AIR COOLER

Note:

The removal and installation procedure of the air

cooler allows for the presence of an air-

conditioning unit.

If such a unit is not present, the sections

concerned can be skipped. Draining and filling of

the air-conditioning system must only take place

if the workshop is certified to do this.

Removing the air cooler
1.

Disconnect the earth lead from the battery

terminal.

2.

Drain the engine coolant from the radiator.

3.

Disconnect the pipe from the bottom of the

radiator.

4.

Carefully disconnect the air-conditioning

compressor and condenser and hang them

to one side (the system must not be opened).

5.

Disconnect the oil filler pipe and hang it to

one side.

6.

Disconnect all coolant hoses (A, B and C)

connected to the radiator.

M201031

E

A

C

A

B

D

PE ENGINE INLET/EXHAUST SYSTEM

4-4

©

200324

Removal and installation

6

CF65/75/85 series

4

7.

Remove the left push/pull rod (H).

8.

Remove the rubber air inlet hoses (F).

9.

Remove the retaining screw (G) and turn the

wind tunnel collar into the wind tunnel.

10. Remove the attachment nuts on the bottom

of the radiator and remove the assembly.

Installing the air cooler
1.

Position the radiator assembly, carefully

lower it into the chassis and fasten the

radiator.

2.

Turn the wind tunnel collar back and position

the retaining screw (G).

3.

Fit the rubber air inlet hoses (F).

4.

Fit the push/pull rods (H).

M201032

H

J

G

F

M201032

H

J

G

F

©

200324

4-5

Removal and installation

PE ENGINE INLET/EXHAUST SYSTEM

CF65/75/85 series

4

6

5.

Fit the coolant hoses (A, B and C).

6.

Tighten the oil filler pipe.

7.

Fit the air conditioning unit.

8.

Fasten the pipe on the bottom of the radiator.

9.

Fill the cooling system. See "Draining and

filling".

10. Start the engine and check for water leaks.

M201031

E

A

C

A

B

D

PE ENGINE INLET/EXHAUST SYSTEM

4-6

©

200324

Removal and installation

6

CF65/75/85 series

4

4.3 REMOVAL AND INSTALLATION, AIR FILTER ELEMENT

Removing the air filter element
1.

Loosen the brackets (1) of the air filter cover

(2).

2.

Remove the air filter cover (2).

3.

Remove the air filter element (3).

4.

Clean the inside of the air filter housing and

the air filter cover.

5.

When replacing the air filter element, reset

the air filter indicator, if fitted, by pressing the

button on the top of the indicator.

Installing the air filter element
1.

Fit the air filter element (3) to the air filter

housing.

2.

Fit the air filter cover. Note the position of the

arrow (4) on the air filter cover (2)

3.

Fit the clamp brackets (1) around the air

filter.

4.

Check that the flexible sealing bellows (5) on

the air intake is not damaged. Replace if

necessary.

i400443

1

5

2

4

3

V300386

i400443

1

5

2

4

3