DAF CF65, CF75, CF85 Series . Manual — part 140

©

200346

4-21

Removal and installation

CAB SUSPENSION

ΧΦ65/75/85 series

1

5

36. Lower the hoist through the roof hatch and fit

the lifting yoke.

37. With the cab tilting mechanism in the lifting

position, make a number of pump strokes
until both cab locks are disengaged.

38. Slacken the attachment bolts for the cab

suspension.

39. On both sides remove the foremost bolts (3

and 4) from the stabiliser bearing bracket
and remove the bolts (2) at the rear.

40. Hoist the cab carefully a little way so that the

bolts can be removed from the cab
suspension.

41. Remove the attachment bolt that attaches

the lifting cylinder to the cab.

42. Hoist the cab carefully a little way and check

that all pipes and wiring harnesses are
disconnected.

43. Carefully lift the cab from the vehicle. Place

the cab on a cab support or another suitable
frame.

K1 01 076

2

3

4

1

1

4

3

2

K1 01 648

CAB SUSPENSION

4-22

©

200346

Removal and installation

5

ΧΦ65/75/85 series

1

Installing complete cab

}

When working on the cab
suspension provide extra supports
for the cab to avoid the risk of being
trapped.

1.

Fit the hoist yoke.

2.

Before placing the cab on the chassis
supports check to see if the wiring holes in
the aluminium chassis are accessible. This
makes the work easier.

3.

Check that the contact surfaces of the
stabiliser bearing brackets and the chassis
supports are clean.

4.

Check that the gear lever is in 2

nd

or 4

th

gear.

5.

Place the cab above the chassis and lower it
carefully onto the chassis supports. Check
that the wiring harnesses and any piping do
not get trapped.

6.

Position the stabiliser bearing brackets in
relation to the chassis supports.

7.

Fit the attachment bolts (2), (3) and (4) on the
right-hand side of the vehicle. Tighten the
bolts but not yet to the specified torque.

8.

Tighten the attachment bolts (3) and (4) to
the specified torque. See "Technical data".

9.

Fit the attachment bolts (2), (3) and (4) on the
left-hand side of the vehicle but do not yet
tighten these bolts to the specified torque.
The stabiliser bearing bracket must still be
able to move.

10. Position the lift cylinder and fit the bolt.

Tighten the bolt to the specified torque. See
"Technical data".

Note:
Before fitting the prestressed bolt check that
the threaded hole in the aluminium chassis
bracket has a screw thread.

K1 01 076

2

3

4

1

K1 01 021

1

4

3

2

K1 01 022

©

200346

4-23

Removal and installation

CAB SUSPENSION

ΧΦ65/75/85 series

1

5

11. Fit the prestressed bolt (1). Tighten the

prestressed bolt to the specified torque. See
"Technical data".

12. Lower the cab and remove the hoist yoke.

13. Check whether the gear lever is in neutral.

14. Tilt the cab completely forward.

15. Insert the bolt (1) on the right-hand side of

the vehicle and tighten both bolts (1) and (2)
on the rear to the specified torque. See
"Technical data".

16. On the left side place the bolt (1). Fit the bolts

(1), (2), (3) and (4) of the stabiliser bearing
support in the specified order and to the
specified torque. See "Technical data".

17. Remove the prestressed bolt.

18. Attach the bracket for the height control

valve.

K1 01 066

1

2

3

4

1

K1 01 021

1

4

3

2

K1 00 941

CAB SUSPENSION

4-24

©

200346

Removal and installation

5

ΧΦ65/75/85 series

1

19. Put the coupling block with air pipes in place

and secure it using the attachment bolts (2).

20. Connect the connector (1) of the lighting on

the left side. Fasten the wiring harness with
ties.

21. Fit the steering-column shaft to the steering-

box input shaft. The groove (A) in the
coupling must be aligned with the mark (B)
on the input shaft of the steering box.

}

Check that the steering shaft is
correctly in place on the input shaft
so that the attachment bolt can be
put in the notch (C).

22. Only fit a new attachment bolt and

attachment nut to the universal joint. Tighten
the attachment bolt to the specified torque.
See "Technical data".

23. Attach the pipe for the clutch cylinder (on

chassis side member). Fasten the pipe with
the special clips for that purpose.

24. Attach the heater hoses (1) to the underside

of the cab and attach the heater hose to the
front of the cab.

K1 01 036

1

2

K1 01 353

A

C

B

K1 01 067

1