DAF CF65, CF75, CF85 Series . Manual — part 139

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Removal and installation

CAB SUSPENSION

ΧΦ65/75/85 series

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5

4.10 REMOVAL AND INSTALLATION, COMPLETE CAB

}

Only use approved lifting
equipment. Comply with general
safety instructions when working
with lifting equipment.

Removing complete cab
1.

Remove the battery earth cables.

2.

Put the gear lever in 2

nd

or 4

th

gear. Put the

wheels in the straight-line position.

3.

Open the cab grille.

Note:
Work on the air conditioning unit should only
be carried out by qualified personnel.

4.

If present, drain the air conditioning unit.

5.

Drain the clutch fluid.

6.

Drain the coolant.

7.

Remove the covers from around the
headlights.

8.

Remove the vehicle grille.

9.

Remove the cover from the cab lead
through.

10. Check that the wiring harnesses are marked.

If not, mark them.

11. Detach the connectors in the cab lead

through.

12. Remove the cover at the bottom of the cab

lead through.

13. Disconnect the wiring harnesses.

14. Detach the positive and the earth leads in the

cab lead through.

15. Remove the air pipe from the splitter control

valve.

16. Remove the hose from the main clutch

cylinder.

17. Tilt the cab.

18. Loosen the wiring harnesses from the cab

lead through as much as is necessary.

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ΧΦ65/75/85 series

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19. Loosen the wiring harness (1) from the

lighting unit as much as is necessary.

20. Disconnect the connector (2) from the air

supply unit. Loosen the wiring harness as
much as is necessary.

21. If present, release the fuel pipe from the cab

heater at the rubber joint.

22. On the steering box side loosen the wiring

harness that goes to the lighting unit (1) as
much as is necessary. Loosen the
connector.

23. Take the pressure off the air system.

24. Remove the attachment bolts (2) from the air

duct block and put the loose half to one side.

25. Loosen one of the universal joints of the

steering shaft (which one depends on the
operation to be performed; either the
universal joint beneath the steering wheel or
the universal joint on the steering box).
Before loosening, mark the position of the
universal joint in relation to the steering
shaft.

26. Remove the clamp bolt from the universal

joint.

27. Remove the universal joint from the steering

box input shaft.

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2

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2

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Removal and installation

CAB SUSPENSION

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28. Disconnect the three bleed hoses (1) that are

connected to the expansion reservoir.

29. Remove the heater hoses (1) on the steering

box side.

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Removal and installation

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ΧΦ65/75/85 series

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30. Remove the heater hose on the side of the

air supply unit.

31. Slacken the attachment bolt that holds the

lifting cylinder to the cab by one turn.

32. On both sides remove the rearmost bolts (1)

from the stabiliser bearing bracket and
slacken the bolts (2) on both sides by one
turn

33. Tilt the cab back.

34. Remove the glass from the roof hatch.

35. Open both doors and secure them.

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4

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