DAF CF65, CF75, CF85 Series . Manual — part 242

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Removal and installation

PE ENGINE LUBRICATION SYSTEM

CF65/75/85 series

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4.3 REMOVAL AND INSTALLATION, OIL COOLER

Removing the oil cooler
1.

Drain the coolant. See "PE engine cooling

system".

2.

Remove the heat shield from the exhaust

elbow.

3.

Remove the exhaust elbow and exhaust

brake operating cylinder.

4.

Remove the plug on the underside of the oil

cooler and drain the coolant.

5.

Remove the coolant hoses from the oil

cooler.

6.

Remove the oil cooler. Collect the escaping

lubricating oil.

7.

Remove any remnants of gasket.

Installing the oil cooler
1.

Thoroughly clean the contact surfaces

between the oil cooler and the cylinder block,

and replace the gaskets.

2.

Fit the oil cooler.

3.

Connect the coolant hoses to the oil cooler.

4.

Fit the exhaust elbow and exhaust brake

operating cylinder.

5.

Fit the heat shield of the exhaust bend.

6.

Fill the cooling system.

7.

Run the engine briefly, and check that the

lubricating oil cooler does not leak.

8.

Check the lubricating oil level.

9.

Check the coolant level.

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Removal and installation

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CF65/75/85 series

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4.4 REMOVAL AND INSTALLATION, OIL SUMP

Removing the oil sump
1.

Remove the oil sealing plug.

2.

Drain the oil. See "Draining and filling".

3.

Remove the oil level sensor.

Note:

If the oil level sensor is not removed, the

sensor could easily break while removing the

oil sump.

4.

Support the oil sump (1). Remove the

attachment bolts (4) and locking brackets (3)

all around.

5.

Remove the oil sump and its sealing

rubber (2).

Installing the oil sump
1.

Thoroughly clean the sealing surfaces of the

oil sump and the cylinder block.

2.

Check the oil sump sealing rubber (2). A

damaged sealing rubber (2) must be

replaced.

3.

First attach the sealing rubber to the front

and rear sides of the oil sump. Then, attach

it to the long sides of the oil sump.

4.

Fit the oil sump (1) with the sealing rubber (2)

upright.

5.

Fit the attachment bolts (4) and locking

brackets (3). Tighten the attachment bolts

crosswise to the specified torque. See

"Technical data".

6.

Fit the oil level sensor.

7.

Fill the engine with the specified quantity of

lubricating oil.

8.

Run the engine.

9.

Check for oil leakage.

10. Check the oil level.

11. If applicable, fit the under-engine noise

encapsulation.

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Removal and installation

PE ENGINE LUBRICATION SYSTEM

CF65/75/85 series

2

7

4.5 REMOVAL AND INSTALLATION, OIL PUMP

Removing the oil pump
1.

Remove the oil sump.

2.

Remove the suction pipe and delivery pipe

(1).

3.

Remove the bolts (2) attaching the oil pump

to the main bearing cap.

4.

Remove the attachment bolt (3) and take the

oil pump off the main bearing cap.

Installing the oil pump
1.

Check that the oil pump rotates smoothly

and has no heavy point.

2.

Fit the oil pump and tighten the attachment

bolts to the specified torque. See "Technical

data".

3.

Fit new O-rings to the suction and delivery

pipes (1).

4.

Fit the oil strainer.

5.

Fit the oil sump.

6.

Top up oil. See "Draining and filling"

7.

Check for oil leakage.

8.

Check the oil level.

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Removal and installation

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CF65/75/85 series

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4.6 REMOVAL AND INSTALLATION, CENTRIFUGAL OIL FILTER ELEMENT

}

To prevent skin injury, avoid

unnecessary contact with the

drained lubricating oil.

Removing centrifugal oil filter element
1.

Remove the noise encapsulation on the

right-hand side.

2.

Clean the cap (3) and surrounding area and

unscrew the central bolt (4).

3.

Remove the centrifugal oil filter element (2).

Fitting the centrifugal oil filter element
1.

Clean the interior of the cap (3) and fit the

centrifugal oil filter element (2).

2.

Check the central bolt (4) for damage.

3.

Replace the sealing ring (5) and lightly

lubricate the sealing ring with lubricating oil.

4.

Fit the cap (3) and tighten the central bolt (4)

to the specified torque. See "Technical data".

5.

Start the engine and check for leakage.

6.

Check the lubricating oil level.

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