DAF CF65, CF75, CF85 Series . Manual — part 975

©

200423

3-1

Removal and installation

PIPES/RESERVOIR AND SLAVE CYLINDER

ΧΦ65/75/85 series

7

5

3. REMOVAL AND INSTALLATION

3.1 REMOVAL AND INSTALLATION, PLASTIC RESERVOIR FILTER ELEMENT

Removing the plastic reservoir filter element
1.

Clean the reservoir cover, so that absolutely

no dirt can get into the reservoir.

2.

Remove the cover (3).

3.

Rotate the filter holder (5) a quarter turn.

Slowly remove the filter holder (5) together

with the filter element (6) from the

reservoir (1).

Note:

The filter holder and filter element must be

removed from the reservoir (1) with care so

that no dirt remains in the reservoir (1).

4.

Remove the filter element (6) from the filter

holder (5).

Installation of plastic reservoir filter element
1.

Fit a new filter element (6) in the filter

holder (5).

2.

Fit the filter holder (5) together with the filter

element (6) in the reservoir (1) and rotate the

filter holder (5) a quarter turn. Make sure that

the filter holder (5) engages in its locking

element.

3.

Check the sealing ring (4) for damage and

replace if necessary.

4.

Fit the sealing ring (4) and cover (3).

5.

Check the fluid level using the dipstick (2).

S7 00 689

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2

3

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6

PIPES/RESERVOIR AND SLAVE CYLINDER

3-2

©

200423

Removal and installation

5

ΧΦ65/75/85 series

7

3.2 REMOVAL AND INSTALLATION, STEEL RESERVOIR FILTER ELEMENT

Removing the steel reservoir filter element
1.

Clean the reservoir (9) cover, so that

absolutely no dirt can get into the reservoir.

2.

Remove the wing nut (1).

3.

Remove the steel ring (2) and the sealing

ring (3).

4.

Remove the cover (5).

5.

Remove the rubber bush (6) and steel

bush (7).

6.

Slowly remove the filter element (8) from the

reservoir (9).

Note:

The filter element must be removed from the

reservoir with care so that no dirt remains in

the reservoir.

Installation of steel reservoir filter element
1.

Fit a new filter element (8) into the

reservoir (9).

2.

Fit the steel bush (7).

3.

Check the flexibility of the rubber bush (6)

and replace if necessary. Install the rubber

bush (6).

4.

Check the sealing ring on the cover (5) and

replace if necessary. Fit the cover (5).

5.

Check the rubber ring (3) and replace if

necessary. Install the rubber ring (3) and

steel ring (2).

6.

Fit the wing nut (1).

7.

Check the fluid level using the dipstick (4).

S7 00 720

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9

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3

©

200423

3-3

Removal and installation

PIPES/RESERVOIR AND SLAVE CYLINDER

ΧΦ65/75/85 series

7

5

3.3 REMOVAL AND INSTALLATION, RESERVOIR

Removing the reservoir
1.

Clean the reservoir and the surrounding

area.

2.

Place a receptacle under the reservoir.

3.

Disconnect the hoses from the reservoir.

Plug the hose connections.

4.

Remove the filter element from the reservoir.

5.

Loosen the clamping strips and remove the

reservoir from the bracket.

Installation of reservoir
1.

Thoroughly clean the inside of the reservoir.

2.

Fit a new filter element into the reservoir.

3.

Place the reservoir on the bracket.

4.

Check the condition of the hoses and

connect these to the reservoir. If necessary,

turn the reservoir so that the hoses can be

connected straight to the reservoir.

5.

Fix the hoses with new hose clamps. Tighten

the hose clamp.

6.

Fill and bleed the system.

7.

Inspect the hose connections for leaks.

PIPES/RESERVOIR AND SLAVE CYLINDER

3-4

©

200423

Removal and installation

5

ΧΦ65/75/85 series

7

3.4 REMOVAL AND INSTALLATION, LINES

Removing lines
1.

Clean the line connections and the

surrounding area.

2.

Place a receptacle under the line connection.

3.

Remove the line. Plug the openings.

Installation of lines
1.

Only install original lines supplied by DAF.

2.

Items requiring special attention when

connecting lines

-

Replace the O-ring.

-

Prevent the line twisting during

tightening of the coupling. To facilitate

checking this, a mark may have been

provided on the hose (sometimes in the

form of text).

-

The line must not touch other parts (this

is in view of chafing).

-

The line must not bend sharply; this

applies especially to the flexible supply

line and return line.

-

The line is not pinched off by other

components.

3.

If the hose is connected using a hose clamp,

the hose clamp should be replaced. Tighten

the hose clamp.

Check the tapered parts for damage in the

case of a union nut connection.

4.

Fill and bleed the system.

5.

Inspect the line connections for leaks.