DAF CF65, CF75, CF85 Series . Manual — part 279
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CF65/75/85 series
ZF 8/16S-151/181 and 16S-221 gearboxes
TECHNICAL DATA
6-1
6. ZF 8/16S-151/181 AND 16S-221 GEARBOXES
6.1 GENERAL
Gearbox type
Each gearbox has a type-plate attached to it,
indicating the type of gearbox. This data is also
stated on the identity card of the relevant
vehicle.
ZF gearbox type-plate
1.
Type of gearbox
2.
Series no. (ZF)
3.
Parts list (ZF)
4.
Specification no.
5.
Pulse generator ratio
6.
Gearbox ratio
7.
Engine speed using PTO
8.
PTO speed
9.
Gearbox oil capacity
10. Oil specification
V300049
1
2
4
5
3
8
6
7
10
9
Output shaft bearing axial play
Output shaft bearing axial play
0.00 - 0.10 mm
Bearing axial play, main and input shafts
Bearing axial play, main and input shafts
0.00 - 0.10 mm
Auxiliary shaft bearing axial play
Auxiliary shaft bearing axial play
0.00 - 0.10 mm
Retaining element
Standard spring force
168 N
Heavy-duty spring force
191 N
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TECHNICAL DATA
ZF 8/16S-151/181 and 16S-221 gearboxes
CF65/75/85 series
6-2
6.2 TIGHTENING TORQUES
The tightening torques stated in this section are
different from the standard tightening torques
included in the overview of standard tightening
torques.
Any other threaded connections that are
not specified must therefore be tightened to the
torque stated in the overview of
standard tightening torques.
When attachment bolts and nuts are to be
replaced, it is important that they are of exactly
the same length and property class as the ones
removed unless stated otherwise.
Gearbox to engine
M8 attachment bolts - 10.9
30 Nm
M10 attachment bolts - 10.9
60 Nm
M12 attachment bolts - 10.9
110 Nm
Drive flange
M12 x 70 drive flange - 8.8
60 Nm
M12 x 60 drive flange - 10.9
120 Nm
M12 x 70 drive flange - 10.9
120 Nm
M12 x 165 drive flange - 10.9
120 Nm
Gearbox front cover
Attachment bolts
46 Nm
Bearing cover
Output shaft bearing cover
49 Nm
Control bearing cover
23 Nm
Shift control high/low
Shifting fork high/low bolts
180 Nm
Gear engaging cylinder piston lock nut
180 Nm
Gear engaging cylinder attachment bolts
50 Nm
Air connection banjo bolt
38 Nm
Rear gearbox cover attachment bolts
50 Nm
Plugs
M24 drain plug
60 Nm
M38 drain plug
120 Nm
Level check/filler plug
60 Nm
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CF65/75/85 series
ZF 8/16S-151/181 and 16S-221 gearboxes
TECHNICAL DATA
6-3
Plugs
Gearbox with integrated intarder
Drain plug (B)
M24
60 Nm
Drain plug (B)
M38
120 Nm
Drain plug (D)
60 Nm
Level check/filler plug (4)
60 Nm
Filler plug (5)
60 Nm
Oil filter attachment bolt (1)
23 Nm
B
C
V300186
D
V300260
5
4
M3052
1
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TECHNICAL DATA
ZF 8/16S-151/181 and 16S-221 gearboxes
CF65/75/85 series
6-4
6.3 FILLING CAPACITIES
Filling amounts, ZF gearboxes without
intarder
Gearbox type
Filling amounts at oil change
(litres)
First filling, e.g. during repair
(litres)
ZF 8/16S-151
11
11
ZF 8/16S-181
13
13
ZF 16S-221
13
13
Filling amounts, ZF gearboxes with
integrated intarder
Gearbox type
Filling amounts at oil change
(litres)
First filling, e.g. during repair
(litres)
ZF 8/16S-151
11
18.5
ZF 8/16S-181
12
21.5
ZF 16S-221
12
21.5
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