DAF CF65, CF75, CF85 Series . Manual — part 1105

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Removal and installation

LEAF SUSPENSION

ΧΦ65/75/85 series

9

5

5.

Drive the new bearing bushes (7) and (8) to

the correct depth in bearing support (10),

using a suitable driver.

6.

Use a suitable driver to fit a new oil seal (6)

in bearing support (10), with the open side

facing the bearing bushes. When driving,

avoid damaging the outer oil seal lip.

7.

Apply grease to the outside surface of the oil

seal (6), area B in the drawing.

8.

Apply oil to the bearing bushes (7) and (8)

and fit bearing support (10) onto the pivot

pin. Avoid damaging the oil seal.

9.

Apply locking compound to the attachment

bolts (13), see "Technical data". Fit the

locking plate (11). Tighten the attachment

bolts (13) to the specified torque. See

"Technical data".

10. Fit the cover (15), using a new O-ring (14).

11. Fill the pivot pin with the specified oil.

12. Lubricate the space between the bearing

support (10) and the pivot pin flange (5) with

grease through the lubricating nipple. A

collar of grease should be visible around the

bearing support.

LEAF SUSPENSION

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Removal and installation

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ΧΦ65/75/85 series

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3.11 REMOVAL AND INSTALLATION, ARRESTING CABLE AND BUMP STOP

Removing arresting cable
1.

Remove the attachment bolt (16) and the

locking plate (18).

2.

Loosen the attachment nuts (1) a little if

necessary and remove the attachment

bolt (14). Remove the arresting cable.

Installing arresting cable
1.

Fit the arresting cable to bump stop (2), using

attachment bolt (14). Tighten the attachment

bolt (14) to the specified torque. See

"Technical data".

2.

Check if the washers (5), (7), (11) and (13)

just touch the bracket (3). If not, tighten the

attachment nuts (1) until the rings just touch

the bracket (3).

3.

Make sure that the cable length is divided in

two equal ends and fit the attachment bolt

(16) with locking plate (18). The difference in

length between the two cable ends should

not be more than 2 mm.

4.

Grease the entire arresting cable.

Removing bump stop
1.

Remove the four attachment nuts (1) and

remove bump stop (2).

Installing bump stop
1.

Fit the bump stop (2).

2.

Tighten the attachment nuts (1) until the

washers (5), (7), (11) and (13) just touch the

bracket (3).

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

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Removal and installation

LEAF SUSPENSION

ΧΦ65/75/85 series

9

5

3.12 REMOVAL AND INSTALLATION, WEARING PLATES

Removing wearing plates
1.

Jack up the vehicle until the spring assembly

ends are not resting on the wearing plates

any more.

2.

Support the vehicle securely with stands or

blocks under the chassis side members.

3.

Remove the two attachment bolts (3) and

take off the catch hook.

4.

Remove the locking bolt (2) - which lies loose

in the bracket - and lift wearing plate (1) off

the bracket.

Installing wearing plates
1.

Check the minimum wearing plate

dimensions, see "Technical data".

2.

Put the wearing plate (1) on the bracket.

3.

Fit the locking bolt (2) which lies loose in the

bracket (1).

4.

Install the two attachment bolts (3) with the

catch hook.

5.

Remove the bracket.

1

2

3

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LEAF SUSPENSION

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Removal and installation

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ΧΦ65/75/85 series

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3.13 REMOVAL AND INSTALLATION, ALIGNMENT PLATES

Removing alignment plates
1.

Remove the attachment bolts (2) and

remove the alignment plate (1).

Installing alignment plates
1.

The clearance (A) between the spring

assembly and the alignment plate can be

filled with filler plates (3) or by replacing the

alignment plate, depending on the condition

of the alignment plate.

2.

Check the clearance after installing a new

alignment plate, see "Technical data". Adjust

the clearance required.

3.

Tighten the attachment bolts (2) to the

specified torque. See "Technical data".

1

2

3

A

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